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Intermitten Coolant Leak

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Old Feb 26, 2011 | 08:41 PM
  #1  
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Intermitten Coolant Leak

Hello,
05 F250 6.0L Bone Stock. 130K. Every few days or so it leaks coolant on the driveway under the truck. Then it stops for a few days, then it leaks, then it stops. I do see coolant puddled on the intake. It is running down various paths to the ground. Any idea where it is coming from. I suspect the oil or EGR cooler, but the intermitten part may point to something else. I have plans to pull this motor down to the shortblock and clean the heads, lap the valves, install the ford 190Kpsi head bolts, do an EGR block off and all the other stuff at once. I would just like to know where the leak is coming from before I pull it down so I can fix it as I go. Any help is great. Thanks
 
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Old Feb 26, 2011 | 08:45 PM
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Check for obvious:

a) EGR tube

b) Degas bottle

c) hoses

Put some dye in it if you want...
 
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Old Feb 26, 2011 | 08:50 PM
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dye?
I know of that with HVAC but hadnt heard of it with coolant. Is that something I can buy at local parts store. Do you use a blacklight or UV light with it or is it just easy to see?
 
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Old Feb 26, 2011 | 08:52 PM
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If you're actually seeing coolant puddled ON the intake then I would suspect the small hose that runs from the degas bottle to the passenger side of the intake. Normally it's the small hose that connects the EGR cooler to the oil cooler that leaks but it usually ends up on the passenger side of the truck at the back of the motor, not on top of the intake.

FWIW--if you're going to pull the heads I would NOT waste my time going back with stock bolts. Make the investment in ARP studs and be done with it.
 
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Old Feb 26, 2011 | 08:55 PM
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Agree as to use ARPs if you are doing a rebuild anyways.
 
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Old Feb 26, 2011 | 09:11 PM
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thanks i will look at those hoses. Can I see them without dismantling stuff, maybe with a mirror and light?

Concerning the bolts, I have heard ford made a set of 190kpsi upgrade bolts to combat the original ones that stretch too easily. The ARP studs are like 245kpsi. I was thinking that if I do hydrolock a cylinder I would rather the gasket blow than break a crank or rod. Thoughts on that theory? I am looking for something to push me one way or the other.

On another note, some say that blocking the EGR cooler exhaust flow with a freeze plug and leaving it in place is better than replacing the uppipe with a non-Y pipe and removing the EGR cooler. I have heard that the factory piping is way heavier duty and wont rot out like the replacement pipe. Plus everything looks stock. Any thoughts on that theory.

Thanks
 
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Old Feb 26, 2011 | 09:25 PM
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UVIEW B483806, Extended Life Radiator Coolant Dye Bottles - DJV Merchandise.com

UVIEW B483806, Extended Life Radiator Coolant Dye Bottles Features and Benefits:
UVUB483806
  • Designed specifically for use with long life coolants
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If you hydrolock, doesn't matter what is holding the heads on, chances are you will break the block.
 
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Old Feb 26, 2011 | 10:59 PM
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Also check all your hoses that lead to the heater core including the heater core control valve. (to the left of the turbo).
 
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Old Feb 27, 2011 | 02:27 AM
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Originally Posted by RainHellFromAbove
Concerning the bolts, I have heard ford made a set of 190kpsi upgrade bolts to combat the original ones that stretch too easily. Thanks
Where did you hear this? Go back to the source and get a part number, because I do not think that Ford ever upgraded the head bolts!
 
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Old Feb 27, 2011 | 05:09 AM
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Originally Posted by RainHellFromAbove
thanks i will look at those hoses. Can I see them without dismantling stuff, maybe with a mirror and light?

Concerning the bolts, I have heard ford made a set of 190kpsi upgrade bolts to combat the original ones that stretch too easily. The ARP studs are like 245kpsi. I was thinking that if I do hydrolock a cylinder I would rather the gasket blow than break a crank or rod. Thoughts on that theory? I am looking for something to push me one way or the other.

On another note, some say that blocking the EGR cooler exhaust flow with a freeze plug and leaving it in place is better than replacing the uppipe with a non-Y pipe and removing the EGR cooler. I have heard that the factory piping is way heavier duty and wont rot out like the replacement pipe. Plus everything looks stock. Any thoughts on that theory.

Thanks
Those are interesting theories about the headbolts. I heard and was told by a Ford tech back in July of 05 that the headbots had been upgraded but since they come with the headgasket as a kit there isn't a part number to "prove" that. As far as the hydrolocking goes, that normally happens cranking the motor to start it, at least in my experience, and the damage is usually a bent rod that happens on the first crank stroke. I've never seen or heard of a broken crank or block on a 6.0 from hydrolocking and never heard the theory that the headbolts would stretch and allow the gasket to "blow" to prevent that. And besides all that, hydrolocking damage is very very very rare compared to headgasket failure. If the symptoms that MIGHT cause hydrolocking are ignored long enough for damage to occur then it was neglect on the operators fault anyway, at least IMHO.

As far as the factory y-pipe goes, the failure is from the very thin stainless steel bellows section cracking. If you have a replacement pipe that rots/rusts and doesn't last as long or longer than the factory part then you bought junk to start with.
 
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Old Mar 8, 2011 | 12:30 PM
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Here is the ebay link that is where they are. They are from a kit. I am trying to do the research to learn as much as possible, but time is hard to come by.

This guy seems very knowledgeable on all Ford Diesels. I chatted with him on the phone. Says he was the lemon repair guy for 3 states or something like that. He has a lot of parts for sale. I want to do all the upgrades possible at one time when the engine is torn down, including exhaust. I thought I would go with all his stuff in a kit that he will pack for me, unless someone can show me a better path. Maybe others can benefit too. Your thoughts?

2003-07 FORD 6.0 DIESEL UPDATED HEAD GASKET BOLT SET 20 - eBay (item 190495835064 end time Mar-28-11 21:20:16 PDT)
 
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Old Mar 8, 2011 | 06:50 PM
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You can probably walk into just about any Ford diesel repair shop in the country and get all those you want for free. If you get a set of headgaskets from Ford those bolts come in the kit. Nothing special about those bolts. They won't keep you from hydrolock damage and they aren't upgraded. It's a sales pitch. I've bought stuff from that guy myself. His prices aren't even that good and neither was his service. He actually sent me the wrong headgaskets and I didn't even bother to return them. I didn't have time to wait another two weeks. Give partsguyed.com a call. His prices are just about as good as anyone in the country and his service is EXCELLENT.
 
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