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Transfer case grinds when stopping abruptly!

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Old Feb 20, 2011 | 11:47 PM
  #1  
Pwnm30rdi3's Avatar
Pwnm30rdi3
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Transfer case grinds when stopping abruptly!

Well, My transfer case grinds when stopping abruptly. When I stop it just starts to wind up and then grinds terribly. The only way to get it to stop grinding is by turning the truck off for a few minutes and then slamming the shifter through the 4x4 gears and then trying to turn it back on. Usually this takes a few tries, I've been left stranded in the middle of a road for 5-45 minutes before due to this problem. I'm tired of dealing with it, it needs to be fixed.

To start, I just changed the oil in the transfer case, it's topped off. That's the first thing I checked!

Please help, I have a 3 hour road trip tomorrow in this truck and I'm hoping this is a simple fix!

My truck is a 1986 F250, 6.9 Diesel XLT Lariat
What type of transfer case is in my truck?

Thanks,

Andrew
 
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Old Feb 20, 2011 | 11:59 PM
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My guess is it's time to rebuild the transfer case.

If it were me, I wouldn't be taking that thing on any 3-hour road trips with it behaving like
that....

Until you can get it fixed, you might try shifting to Neutral (depressing the clutch if a
manual) before stopping in an attempt to not irritate the situation and cause it to appear,
but that's merely masking the problem.
 
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Old Feb 21, 2011 | 12:00 AM
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thats weird! is your linkage hooked up correctly? maybe your linkage it lose and when your stopping hard it wants to shift???
 
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Old Feb 21, 2011 | 12:14 AM
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Pwnm30rdi3
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Originally Posted by ctubutis
My guess is it's time to rebuild the transfer case.

If it were me, I wouldn't be taking that thing on any 3-hour road trips with it behaving like
that....

Until you can get it fixed, you might try shifting to Neutral (depressing the clutch if a
manual) before stopping in an attempt to not irritate the situation and cause it to appear,
but that's merely masking the problem.
I've got to pick up an engine 3 hours away, this is the only truck I have.
I've driven it all winter, plowing driveways, pulling people out. Most the time I'm never more than an hour away, and the grinding has become more frequent so I'm a bit worried.

It's automatic, I will try throwing it into Neutral before braking from now on. Also I'm doing a full engine rebuild this summer and possibly doing the zf5 transmission swap with a new transfer case. I'd like a short term fix to get me through another month...
 
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