Notices
1948 - 1956 F1, F100 & Larger F-Series Trucks Discuss the Fat Fendered and Classic Ford Trucks

Dana 60 Swap Progress

Thread Tools
 
Search this Thread
 
Old Feb 20, 2011 | 10:41 PM
  #16  
38 coupe's Avatar
38 coupe
Cargo Master
15 Year Member
Photogenic
Photoriffic
Top Answer: 1
Joined: Aug 2010
Posts: 2,927
Likes: 136
From: Houston
What I am really curious about is getting the hand brakes to work. I am planning to do this swap on my 49 F-2 and have already purchased a 4.10 ratio Dana 60 from a 66 F-250.
 
Reply
Old Feb 21, 2011 | 07:28 PM
  #17  
59JEEPSTANG's Avatar
59JEEPSTANG
Senior User
Joined: Aug 2008
Posts: 414
Likes: 0
From: Lady Lake FL
On my 52 F2 the hand brake is basically a drum on the back of the transmission. Is the 49 different? If they are cables running to the rear backing plates I guess you can just use a cable set up simalar to an early Mustang or such. Now that said my D60 dated 1965 did NOT have provisions for parking brakes, is that your issue?

Paul
 
Reply
Old Feb 23, 2011 | 08:04 PM
  #18  
38 coupe's Avatar
38 coupe
Cargo Master
15 Year Member
Photogenic
Photoriffic
Top Answer: 1
Joined: Aug 2010
Posts: 2,927
Likes: 136
From: Houston
Ford went to the drum on the transmission in 51 for the F-2s and F-3s. Before 51 the hand brakes were in the rear brakes. Mt 66 D60 has hand brake cables on it, but they are different from my 49 cables.
 
Reply
Old Feb 24, 2011 | 07:57 PM
  #19  
59JEEPSTANG's Avatar
59JEEPSTANG
Senior User
Joined: Aug 2008
Posts: 414
Likes: 0
From: Lady Lake FL
38 Coupe,

By different is one like one long cable with a pull cut out in the center and the other two seperate cables? If so you should be able to get the necessary piece that hooks either style to your single pull cable from a place like NPD. I know Mustangs used both style emergency brake cables so hopefully this helps.

Paul
 
Reply
Old Mar 4, 2011 | 03:46 PM
  #20  
Abomination's Avatar
Abomination
Senior User
Joined: Mar 2009
Posts: 203
Likes: 0
From: Kansas City, MO
I'm doing the same swap. can't wait to see how this goes!

Post pics if you can as you go.

~Jason
 
Reply
Old Mar 4, 2011 | 07:09 PM
  #21  
59JEEPSTANG's Avatar
59JEEPSTANG
Senior User
Joined: Aug 2008
Posts: 414
Likes: 0
From: Lady Lake FL
I had to shorten the drive shaft 2 inches. The Timken axle center of axle tube to center of u joint cap is 12 inches where as the Dana 60 measures 14 inches.

Paul
 
Reply
Old Mar 4, 2011 | 09:17 PM
  #22  
ArmyFord's Avatar
ArmyFord
Thread Starter
|
Junior User
Joined: Dec 2010
Posts: 85
Likes: 0
From: Colorado Springs, CO
Originally Posted by 59JEEPSTANG
I had to shorten the drive shaft 2 inches. The Timken axle center of axle tube to center of u joint cap is 12 inches where as the Dana 60 measures 14 inches.

Paul
I'm sure hoping my 48 F3 is different. I'll make some measurements tomorrow. I have to go back to the junkyard to exchange one of the brake drums. There's a chip in it I didn't notice until it was loaded in my car.
I'll also be double checking the ebrake setup. I pulled a bracket for the ebrake cable with the axle, so hopefully this will be what I need.
Abomination,
Have no fear, there will be many pictures to follow.

Dan
 
Reply
Old Mar 14, 2011 | 01:42 PM
  #23  
ArmyFord's Avatar
ArmyFord
Thread Starter
|
Junior User
Joined: Dec 2010
Posts: 85
Likes: 0
From: Colorado Springs, CO
No way around it, I will have to get my driveshaft shortened. I got a quote of $65 for the cutting, welding, and re-balancing of the shaft from a driveline shop, so not too bad.
I measured the spring perches and they are exactly the same.
I got the brake drum switched out at the junkyard now I'm thinking I should just go ahead and change the bearings, races, and oil seals before I install it.
I took a good look at the e-brake setup on both mine and the donor vehicle. It is definitely different, but not too hard to make work.
Mine looks like this


I'm thinking I can just cut a slit in that Y bolt and insert the Dana cable in it. The Dana cable has the lead ***** on the end of the cable. Does this sound feesible to anyone?
The problem, though, is that it won't be adjustable on that part, just the single main cable.

Dan
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Mar 15, 2011 | 06:24 PM
  #24  
38 coupe's Avatar
38 coupe
Cargo Master
15 Year Member
Photogenic
Photoriffic
Top Answer: 1
Joined: Aug 2010
Posts: 2,927
Likes: 136
From: Houston
What does the other end of both types of cables look like? Can you use the Timken cables with the Dana backing plates?

I wouldn't slot the clevises.
 
Reply
Old Mar 15, 2011 | 10:03 PM
  #25  
ArmyFord's Avatar
ArmyFord
Thread Starter
|
Junior User
Joined: Dec 2010
Posts: 85
Likes: 0
From: Colorado Springs, CO
The ones on the Timken have two bolts on the outside where the cable goes into the backing plate. I'll see once I pull the brake drums on the Timken what it looks like inside. The Dana does not have these bolts, so I'm thinking it will be some kind of push on clamp of some sort? Sorry I'm not more specific. I will post more details when I can get a better look. I didn't really want to cut the clevises if I didn't have to, but was just throwing around an idea.
It would be great if the cables could just be swapped out. I'm going to pursue that route first.
 
Reply
Old Apr 23, 2011 | 09:09 AM
  #26  
38 coupe's Avatar
38 coupe
Cargo Master
15 Year Member
Photogenic
Photoriffic
Top Answer: 1
Joined: Aug 2010
Posts: 2,927
Likes: 136
From: Houston
Any updates?
 
Reply
Old Apr 23, 2011 | 09:21 AM
  #27  
ArmyFord's Avatar
ArmyFord
Thread Starter
|
Junior User
Joined: Dec 2010
Posts: 85
Likes: 0
From: Colorado Springs, CO
Sorry, no updates right now. I'm getting ready to move soon, so the project has been put on hold for a little bit.
I would like to at least try and see if the cables will swap out before I make the move, but it's just a matter of finding the time.

Dan
 
Reply
Old Apr 23, 2011 | 10:48 AM
  #28  
rhopper's Avatar
rhopper
Fleet Mechanic
Joined: Mar 2005
Posts: 1,511
Likes: 1
From: peyton, colorado
Club FTE Silver Member

I just noticed you're from Colorado Springs. Love to see your truck in person. I live in Falcon, north of Schriever AFB. PM me if you'd like to get together. -Rusty
 
Reply
Old Jun 18, 2011 | 07:35 AM
  #29  
38 coupe's Avatar
38 coupe
Cargo Master
15 Year Member
Photogenic
Photoriffic
Top Answer: 1
Joined: Aug 2010
Posts: 2,927
Likes: 136
From: Houston
Have you moved? Are there any updates on the truck project?
 
Reply
Old Jun 18, 2011 | 10:58 AM
  #30  
ArmyFord's Avatar
ArmyFord
Thread Starter
|
Junior User
Joined: Dec 2010
Posts: 85
Likes: 0
From: Colorado Springs, CO
Come to find out we are not moving afterall. Just found this out recently. I haven't done much to the F3 but rebuild the carb. I try to fit in some Ford time in between my sons VW project we are trying to get done in time for him to learn to drive in. Needless to say that's priority right now. My next target is to see if the ebrake cables can be swapped.

Dan
 
Reply



All times are GMT -5. The time now is 02:17 PM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE