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Old Feb 15, 2011 | 01:42 PM
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voltage drop

at idle, with no accessories, im getting 14 v at the battery. as soon as i turn the ac on, the wipers, headlights, etc, the voltage drops below 12 volts. the battery connection reads 14 v while the pigtail reads 6.5v (wht?) and 7.5v (org?) at idle. when i turn on an accessorie, the voltage on the orange wire goes up to 8.5v while the voltage on the other stays the same. there is a stud on the alt that reads .9 - 1v. there is no wire attached to this stud and i dont remember if the old alt had a stud on it. another issue that may have something to do with this is the intermittent WTS light. Sometimes, it flashes, sometimes it doesnt.
 

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Old Feb 15, 2011 | 02:27 PM
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Your WTS light comes on when the truck is running? You might be firing your glow-plugs which takes A LOT of juice which is why these old IDI's can PITA to start sometimes
 
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Old Feb 15, 2011 | 03:58 PM
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when i start the truck, turn the key to accessorie (to cycle the glow plugs?) sometime the WTS light flashes, sometimes not, when im starting the truck. the light does not flash when its running. when the light doesnt flash, the truck wont start. should the voltage at the pigtail be 12-14v ?
 
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Old Feb 15, 2011 | 04:47 PM
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That's a 1G alternator, the wires you're probing are the stator and field wires, do not mess with them at all. The stud is a grounding point, some older vehicles use it, IDI trucks don't.

When your voltage drops down to 12V with all the accessories on, does revving the engine up some also bring the voltage up? I'm pretty sure that what you're seeing is just a result of the fairly weak low-speed current output of the alternator combined with a fairly high load from the accesories - in other words there's only so much the alt can do at idle, and your current draws are adding up to more than that. Nothing unusual or odd about it, you need either a bigger alternator, or more engine speed.
 
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Old Feb 15, 2011 | 05:26 PM
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i havent messed with the stator wires other that to read the voltage. should they read 12 to 14v instead of 6.5 - 7.5v ? when i bought the truck i dont remember the wipers, headlights n such struggling at idle. i put appx 12k on the truck before replacing the alt, reg, and batteries. i replaced one battery 5-6 mos after doing the alt/reg and other battery. i had both batteries load tested out of the truck and one was still good. After further reading on this forum, i've learned that i should have replaced both at the same time. Also, if im reading .9 - 1v on that stud on the alt, should i cap it with a rubber boot ?
 
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Old Feb 15, 2011 | 05:40 PM
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Not sure on the voltage on the field & stator wires, but if everything worked fine at one point maybe it's your voltage regulator going out? You can also try adding a ground cable between the passenger-side battery and the alternator, I saw this on another IDI truck (done for a different reason tho) and so I did it to mine as well, a mechanic buddy says it's a good idea anyways cause he had a 3G-converted Mustang in his shop once for charging issues and it turned out the alt ground path trough the accessory brackets and the engine block and then the main battery-to-block cable was't quite cutting the mustard...
 
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Old Feb 15, 2011 | 07:14 PM
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i will give that a shot. i did replace the reg with the alt.
 
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Old Feb 15, 2011 | 07:21 PM
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i also read that if i dont have a good ground on the regulator, that might be it too. i will try both. this forum is the best !
 
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Old Feb 15, 2011 | 07:50 PM
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Oh yes, the VR needs a ground - the plate it sits on actually ain't part of the metal works of the truck, it's bolted to the plastic inner fender only - so there should be a ground running between one of the VR bolts and metal outer fender, IIRC the fender-side of it goes to one of the bolts that hold the starer relay on the fender. There may be a connector along this ground wire, so pull it apart and check for corrosion.
 
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Old Feb 15, 2011 | 10:32 PM
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What kind of voltage do you read under the red boot?
That is the output wire that you should be reading around 14 volts on.

Also what year is your truck?
 
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Old Feb 16, 2011 | 11:36 AM
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i got 14v under the red boot. my truck is an 89 f250 diesel 4x4
 
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Old Feb 16, 2011 | 04:10 PM
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With all the electrical accessories on, and battery reading 12V, does the alternator output stud under the red boot still read 14V?
 
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Old Feb 16, 2011 | 07:31 PM
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You may have a cab ground problem.

Not sure where the strap ground is located on the 89.
On my 86 it went from near the wiper motor to one of the intake manifold bolts.

If the alternator is putting out 14 volts but the cab ground is bad, your gauges in the cab and your electrical devices would act like low voltage since the ground path is interupted.

Electric has to have a good path to follow in both directions.
 
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Old Feb 17, 2011 | 12:30 AM
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Yeah, cab grounds are good to have, I still gotta upgrade mine, just as a good measure.
 
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Old Feb 20, 2011 | 06:44 AM
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With all the accessories on the voltage on the output stud drops to just over 12 volts. the wipers on high will barely move across the windshield. i will look for the cab ground. thanks again for the suggestions !
 
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