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Zf extension housing replacement

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Old Feb 13, 2011 | 07:41 PM
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Zf extension housing replacement

I was wondering if anyone knows if i can replace my extension housing on my 99psd zf 6spd
 
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Old Feb 14, 2011 | 11:45 AM
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is anyone able to help with this question
 
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Old Feb 14, 2011 | 01:31 PM
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Of course you can. What's wrong with your extension housing?
 
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Old Feb 14, 2011 | 03:44 PM
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i bought the truck and the housing was broke on the end where the transfer case bolts on so i had it welded and it didnt hold pullin to heavy of a trailer i guess
 
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Old Feb 14, 2011 | 05:16 PM
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also i would like to know if anyone has any ideas on where to get one at a resonable price local dealership wants 687.00
 
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Old Feb 14, 2011 | 05:22 PM
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Is this on the transfer case output to the driveline?
 
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Old Feb 14, 2011 | 05:30 PM
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no between the tcase and the tranny
 
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Old Feb 14, 2011 | 06:04 PM
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I replaced mine 2 years w/ parts from the dealer. I think it was under $300 for everything. There are a few extra parts that make it easier to just replace then reuse:
Case Magnet E7TZ7E290A
Shift rail bearing F81Z7065AA

The msrp on the housing looks llke its around $350 (F81Z7A039AA)
Dont know if the part numbers are 100% correct for your truck since these were for a 01 4x4. The dealer should be abl to verify.

Use gasket maker between the housing not silicone. TA16 is fords p/n
 
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Old Feb 14, 2011 | 06:19 PM
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anotherfordguy do you think im able to change while still in the truck
 
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Old Feb 14, 2011 | 06:46 PM
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just looked at the manual and it looks like it could be done. Hardest part would be the top bolts. You may have to take the tranny mount off and lower it down. If I remember it is a dry section so you shouldn't have to drain the fluid.
 
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Old Feb 14, 2011 | 08:19 PM
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I appreciate the info guys im goin to start tearing it apart tomorrow and i will post when i figure out wether it can be done or not
 
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Old Feb 14, 2011 | 09:06 PM
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Good luck, here's a couple of pics of what you're dealing with. How the heck did it break? Taking out the x-fer case without getting all the bolts out?


.
 
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Old Feb 15, 2011 | 04:45 AM
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From those pics looks like my x-member is bent to so that might be part of why it broke mine isnt flat under the mount its angled forward maybe the previous owner ran over something.I got the truck for a real good price so i wouldnt mind puttin a new tranny in it but when i puuled it out to be welded it had a reman tag from zf on it and it almost as clean as the one in the pics so evidently not that old so i think it would be a waste to replace it
 
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Old Feb 15, 2011 | 08:59 AM
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Interesting.
Have you checked with ZF directly about getting a new housing?
I bought my transmission from Fleet Pride, which is a ZF outlet.
At the time it was $2400.00 for a complete unit, but they also may have access to parts.

http://www.fleetpride.com/

.
 
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Old Feb 15, 2011 | 04:40 PM
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I ordered a case today my buddies brother works at dealer got it for me for 269 not to bad
 
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