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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Front caliper locking/freezing

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Old Jan 29, 2011 | 09:40 PM
  #1  
nowherefast792's Avatar
nowherefast792
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Front caliper locking/freezing

Looking to see if someone can shed some light here. I am a mechanic at the airport and we have a 96 F350 that gets driven maybe a mile a day. The front passenger caliper was frozen and replaced by another mechanic and everything worked fine. Two days later the same(new) caliper locked up again. I cracked the bleeder and it backed off and was working fine, so I replaced the rubber line thinking it had deteriorated on the inside and wasnt allowing fluid back up. Now one day later it locked up again. Anyone have any input on this? I was thinking possibly a bad metering valve or something? Also I've been told that the master has been replaced on the truck not too long ago.
 
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Old Jan 29, 2011 | 09:45 PM
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CJM8515
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From: Freehold
Sometiems a rebuilt caliper can be bad, I would change it and see what happens. I had brand new calipers on a truck once, worked fine-parked it for a week, came back to it and one locked up on me.
 
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Old Jan 30, 2011 | 12:46 AM
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nowherefast792
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Yeah I thought about that, but then again what are the chances that it does the same thing as the old? The caliper itself isn't really locked the fluid just isn't going back, the second you relief the pressure of the brake fluid the piston goes back in with ease..
 
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Old Jan 30, 2011 | 12:49 AM
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Also I don't know if the old one was in fact frozen, my guess is the other mechanic just tried to push the piston back in with the bleeder closed and assumed the piston was frozen..
 
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Old Jan 30, 2011 | 07:13 AM
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You did the right thing in replacing the flexible hose, as the problem would seem to be a restriction somewhere and you have eliminated the hose.
Because it is only happening to one front brake it is likely that the restriction is between the caliper and the T junction. I would check the hard line for pinching/kinks between the flexible hose and the T junction.
If it looks OK then I would remove the banjo bolt at the caliper and make sure it is clear of any obstruction. If that is good I would then replace the hard line and the T and bleed the brake.
The only other thing I can think of is that the pushrod length at the master cyl is incorrect. However I would expect all brakes to drag if that was the case but who knows, that one may just be over sensitive.
 
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Old Jan 30, 2011 | 11:00 PM
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Well i'll through my 2cents out there. I'd say master cyl nneed replacing seen the happen a few times be..My 2cents
orich
 
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Old Jan 31, 2011 | 08:00 AM
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I'd first verify that the new caliper releases when you crack the bleader. If it does, close the bleeder, push on the pedal to reapply the caliper. Now crack the line loose at the master cyl and see if it releases. If not maybe a steel line is pinched shut, if it does release then the master cyl is bad or the pushrod is not releasing all the way for some reason. The MC should effect both front though, maybe it is but one side isnt dragging as much even with hydralic pressure applied.
 
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Old Jan 31, 2011 | 09:16 AM
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nstueve
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OK so as unlikely as this is... my bro had a similar problem on his car a while back... He somehow got water in the break line and it froze... I flushed the entire front end and line and he hasn't seen the problem since... Of course not knowing where you are located; you might be in Arizona and would not be worried about such a problem.
 
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Old Jan 31, 2011 | 09:34 AM
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Don't forget to lube all the sliding parts to the caliper & mount , make sure theres no burrs & eveything slides good , some guys over look this...Lew
 
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