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1967 - 1972 F-100 & Larger F-Series Trucks Discuss the Bumpsides Ford Truck

wiring harness issues

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Old Jan 22, 2011 | 04:20 PM
  #1  
blackmajikf100's Avatar
blackmajikf100
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From: hughesville
wiring harness issues

anyone give me some hints here to pinpoint so i am not rambling through the mess of wires under my dash cause previous owner jumbled it up my flashers stay on when i click the turn signal on and battery gauge drops down and lights fade start to smell burning smell brake lights work but only when brake pedal is pushed marker lights dont work at all only when turnsignal is applied but turnsignal doesnt flash.......
 
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Old Jan 22, 2011 | 04:51 PM
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Doug F
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From: West Denver (Highlands)
Sounds to me like you have a bad ground somewhere. I had numerous similar issues and that is pretty much what it was. You need to find a schematic and trace all of your wires. It sucks, but works.
 
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Old Jan 23, 2011 | 04:48 AM
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Sounds like a steering column area issue, agree with grounding of hot wire.




John
 
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Old Jan 23, 2011 | 06:05 AM
  #4  
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From: hughesville
thanks i found out it was in that area anyhow when i was headed home with it last night and i had a big puff of smoke come from under the dash i got a rewireing kit from advanced it was the power wire from the turnsignals and from the running lights in the wireharness ..... the whole thing was electrical taped cut and spliced bare wires here and there ..... i feel lady luck was a bad name for this truck i love it to death but i keep having issues with it but i guess its to be expected from a poorly maintained 30some year old truck at this rate my restoration will never get done all i got done now is the motor as far as the reliability rebuild, i have a second 351m sitting torn apart waiting for dished wiesco pistons, rings, berrings, 270.290 duration motherthumper cam, stroker kit, sleeves, gt40 heads, rollerrockers, and the turbokit... all i got now is the rods, lifters, valves springs, timing chain, hi psi carbgaskets, electronic, distributor, and msd ignition kit
 
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Old Jan 23, 2011 | 07:26 AM
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I know it's a tough nut to swallow, but a new harness kit is about $700. It comes with new switches and everything. I choked at the price, but if you think about how all the original ends and wire ages/corrodes/gets hacked over time/etc. plus the possibility of your truck catching on fire, if you plan on keeping and driving it the harness can be like a new lease on life for the truck.

The headlights are unreal too; if you measure the voltage at the battery and then turn on the headlights and measure the voltage at the bulb the amount of resistance the harness consumes can be 1 - 3 volts -- just causing the wires and switches to heat up and eat up your power.

If she's starting to have smoke coming out of the dash and you're not replacing the harness at least make sure you have a fire extinguisher handy; you definitely don't want to watch it burn if the harness catches on fire.
 
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Old Jan 23, 2011 | 06:21 PM
  #6  
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From: hughesville
yeah i think its a route i gotta take cause i just spent all day cutting out old wires and putting in new replacements but im missing something somewhere it doesnt burn anymore but now i have an issue with the fact only the headlights work front fourways and drivers turnsignal and i followed the diagrams for the truck and hooked everything up right i think im just gonna redo all the hard wiring from the lights to the interior that way its done and fresh i would of had to do it anyhow during the resto
 
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Old Jan 29, 2011 | 11:38 AM
  #7  
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From: hughesville
well i got most of it figured out but im still working on rear flashers and turnsignals fourways work nicely up front and so do all the marker lights and driving lights just having issues figuring out the rest wish me luck
 
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Old Jan 29, 2011 | 11:50 AM
  #8  
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Originally Posted by Talltruck
I know it's a tough nut to swallow, but a new harness kit is about $700. It comes with new switches and everything.
Hey Talltruck, are you talking about the Painless kit? I'm looking at replacing every wire in my truck when the body comes off -- everything is crispy and old. Are there any other kits available?

Thanks!

darrell
 
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Old Jul 4, 2011 | 03:36 PM
  #9  
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Kongslibakken
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From: ND
i got an EZ-wiring kit for aroung 300 they have a nice kit 21 circuit works just fine for me
 
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Old Jul 5, 2011 | 09:45 AM
  #10  
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DarrellJ
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From: Sidney, BC, Canada
Kongslibakken - did the ez-wiring kit come with all the ends? Is it complete or just the under-dash portion? I looked at their website, but it's more of a 'book end' than an 'encyclopedia'...
 
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Old Jul 5, 2011 | 12:14 PM
  #11  
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From: Raphine, Virginia
Try this link: Wiring Harness
 
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Old Jul 6, 2011 | 12:32 AM
  #12  
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DarrellJ
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From: Sidney, BC, Canada
Hi gfw1985, thanks for the linky, that's the page I was looking at...

Compare the detail found at the painless site:
Painless Performance: 14 Circuit F-Series Ford Truck Harness w/o Switches (1967 - 1977)
and
http://www.painlessperformance.com/Manuals/10117.pdf

I'm a detail freak, so I love websites that give me complete specs and even the install manual.
However, there's a big price difference

darrell
 
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