Notices
1978 - 1996 Big Bronco  
Sponsored by:
Sponsored by:
View Poll Results: żDo you think i will break something?
Yes YOU can!
12.50%
No, you'll do just fine
50.00%
You'll set the darn truck in fire!
37.50%
Voters: 8. You may not vote on this poll

Power window engine extraction

Thread Tools
 
Search this Thread
 
Old Jan 3, 2011 | 07:29 PM
  #1  
Encho's Avatar
Encho
Thread Starter
|
The Southernmost Mod
Joined: Dec 2004
Posts: 6,902
Likes: 20
From: Caracas, Venezuela
Club FTE Gold Member
Power window engine extraction

I'm taking the power window motor on the driver's side out to have it overhauled, any pointers as how to do it? (i have taken the door trim a dozen times, so that will be no issue) i could use some directions or advice, just so i don't get down there and screw something up by being ignorant. Also, when overhauling the elec. motor, is there anything else i should be looking for? i will be lubbing the window mechanism as well, with graphite grease.

Thank you all in advance for your replies.

P.S.: The poll is there for some humor, have fun with it, i won't mind.
 
Reply
Old Jan 3, 2011 | 07:58 PM
  #2  
g_k50's Avatar
g_k50
Cargo Master
20 Year Member
Joined: May 2004
Posts: 3,007
Likes: 5
darn truck on fire, damn english is hard

I think the door cover is held on with plastic clips that are easy to break but easy to replace. They are like a fuzzy pin that pushes into a sheetmetal hole. It's like a tack, and I think the tool to pull them looks like a tack puller.
 
Reply
Old Jan 3, 2011 | 08:03 PM
  #3  
Encho's Avatar
Encho
Thread Starter
|
The Southernmost Mod
Joined: Dec 2004
Posts: 6,902
Likes: 20
From: Caracas, Venezuela
Club FTE Gold Member
If you actually read more, you would find that that expression is used to actually avoid cursing...

If you're referring to the "in", look at your keyboard, do you see that vowel next to it? mistakes happen...

And also, damn, writting in a language that isn't your native language sure is hard, i still manage to have very few mistakes. You should try it some day too.
 
Reply
Old Jan 3, 2011 | 08:18 PM
  #4  
kenpobuck's Avatar
kenpobuck
Cargo Master
15 Year Member
Joined: Mar 2006
Posts: 2,789
Likes: 5
From: Sand GAp, KY
Not sure anymore but I think that the motors are rivoted to the door. Also I would swap out the gear pack while it is out. Ford used plastic gears and they are known for going bad. With my luck they would go south after I put it all back together. As for your use of the english language, I must say you do better than alot on this site. At least you use caps and punctuation lol.
 
Reply
Old Jan 3, 2011 | 08:28 PM
  #5  
Encho's Avatar
Encho
Thread Starter
|
The Southernmost Mod
Joined: Dec 2004
Posts: 6,902
Likes: 20
From: Caracas, Venezuela
Club FTE Gold Member
Luckily that motor was extracted a while ago, so there will be no rivets (my guess), and the gears were swapped already, i guess that will make things easier.
 
Reply
Old Jan 3, 2011 | 11:42 PM
  #6  
94 XLT White/ Silver 302's Avatar
94 XLT White/ Silver 302
Elder User
Joined: Jul 2003
Posts: 599
Likes: 0
From: VB. Virginia
Encho, when you get the door panel off. Where the motor assembly is bolted to the door. Ford was nice enough to put 3 dimples in the door frame. Behind the dimples are the bolts that attach the motor assembly to the door. Drill the dimples out large enough for a 8mm. socket to go through the hole. A 1/4" ratchet, 8mm socket and an extension, and your good to go. Have the window in the up position so you'll have room to get the motor out.
Kenny
 
Reply
Old Jan 4, 2011 | 07:13 AM
  #7  
LCAM-01XA's Avatar
LCAM-01XA
Postmaster
Joined: Apr 2008
Posts: 4,802
Likes: 1
Originally Posted by 94 XLT White/ Silver 302
Encho, when you get the door panel off. Where the motor assembly is bolted to the door. Ford was nice enough to put 3 dimples in the door frame. Behind the dimples are the bolts that attach the motor assembly to the door. Drill the dimples out large enough for a 8mm. socket to go through the hole. A 1/4" ratchet, 8mm socket and an extension, and your good to go. Have the window in the up position so you'll have room to get the motor out.
Kenny
Exactly what he said, word for word. I will just add that a 1/2" drill bit makes a nice and large hole for even a fatter 8mm or 5/16" socket to fit through it. 7/16" bit may be large enough too, but I always went straight for the 1/2", easier this way.

On the actual motor overhaul, do make it a point to check the condition of the three plastic dowels that live inside the large gear and lock into the smaller gear that slides inside it (large gear is plastic and usually white in color and is driven by the motor, small gear is metal and usually gray in color and it drives the window regulator). Those dowels are actually a safety thing, in case someone ever gets their hand or something stuck between the window glass and the door frame - the dowels will deform then and cause the small gear to skip inside the large one, and so the bodily appendage will not be hurt by the window too much. The dowels do deform and deteriorate with age and use, and when a window stops going up without help it is usually exactly those dowels that crumbled into pieces - every time I pull a window motor from a Ford truck I make it a point to remove these stupid things and replace them with 1/4" steel nuts (two nuts stacked per dowel location, six nuts total per window motor), as those will never fall apart and disable the power window. The downside of the steel nuts fix is that should someone's fingers get caught by the window they may very well end up being crushed by it, but my friends who get that fix know better than to blindly roll the windows up, and so a bit of common sense is all that's needed to avoid potential injury.
 
Reply
Old Jan 5, 2011 | 12:02 AM
  #8  
Encho's Avatar
Encho
Thread Starter
|
The Southernmost Mod
Joined: Dec 2004
Posts: 6,902
Likes: 20
From: Caracas, Venezuela
Club FTE Gold Member
Thx guys! i already have the steel nuts mod done, so i'm guessing it's the motor itself that needs some care.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski




All times are GMT -5. The time now is 01:39 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE