Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

4wd not working need help

Thread Tools
 
Search this Thread
 
Old Dec 19, 2010 | 06:39 PM
  #1  
hdman6's Avatar
hdman6
Thread Starter
|
More Turbo
20 Year Member
Joined: Dec 2004
Posts: 527
Likes: 6
From: Jamestown Tn
Question 4wd not working need help

I have a 2002 f350 7.3 The 4x4 high was stuck last week afer using in some snow. I was in 4-low and went to 4 high and it never went to 2wd after tha I checked he fuses and all are good. I have a new motor and installed it today. The shaft was suck and really took a good twis o get it out of 4 high after removing the old motor. I rotated it back and forth quite a few times and lubed i up good. I reinstalled the new motor also. So now it still does no work. Is ther any relays hat i need o check? Maybe the burned up when he motor refused to shift it to 2wd. I checked the 30 amp maxi fuse with test ligh today and i is good. I really dont know where else to check. thanks for you help.. Jeff
 
Reply
Old Dec 19, 2010 | 07:30 PM
  #2  
PaysonPSD's Avatar
PaysonPSD
Post Fiend
Joined: Nov 2007
Posts: 9,549
Likes: 14
From: Payson, AZ
There are 2 ESOF relays. Bottom right of this diagram shows the Low to High Relay and the High to Low Relay in auxilary relay box 3. I have no idea where the aux relay box 3 is. This is for a 2003 but should be the same for 2002.
 
Attached Images
File Type: pdf
2003 Drawing 1.pdf (68.6 KB, 97 views)
Reply
Old Dec 19, 2010 | 09:27 PM
  #3  
lostmybeer's Avatar
lostmybeer
Have a nice Beer!!!
Joined: Nov 2006
Posts: 5,024
Likes: 1
From: WA Resident
Its the same for an '02. Oh yes indeed.
 
Reply
Old Dec 19, 2010 | 09:51 PM
  #4  
PaysonPSD's Avatar
PaysonPSD
Post Fiend
Joined: Nov 2007
Posts: 9,549
Likes: 14
From: Payson, AZ
Originally Posted by lostmybeer
Its the same for an '02. Oh yes indeed.
So where is "auxilary relay box 3" and the ESOF relays? Probably tucked up underneath the dash.

Edit : Found out it's underhood like my '99.
 
Reply
Old Jan 2, 2011 | 11:57 AM
  #5  
hdman6's Avatar
hdman6
Thread Starter
|
More Turbo
20 Year Member
Joined: Dec 2004
Posts: 527
Likes: 6
From: Jamestown Tn
Cool

Ok, update in my 4WD problem. I took truck to dealer to put in the new module that is behind the glove box. They put it in and the the 4wd still does not go to 2wd. The dealer said it works when the computer is hooked up to it and operates it from that but does not work on its own. So the dealer mech sent a note to ford to ask for the fix. Anyone ever hear of theis problem? thanks Jeff
 
Reply
Old Jan 2, 2011 | 12:07 PM
  #6  
PaysonPSD's Avatar
PaysonPSD
Post Fiend
Joined: Nov 2007
Posts: 9,549
Likes: 14
From: Payson, AZ
If the mechanic can use his test equipment to make it operate then I would think the problem would be the selector switch.
 
Reply
Old Jan 7, 2011 | 08:18 AM
  #7  
hdman6's Avatar
hdman6
Thread Starter
|
More Turbo
20 Year Member
Joined: Dec 2004
Posts: 527
Likes: 6
From: Jamestown Tn
Thumbs up

The final result is in.. The module replacement did not fix the original problem either. Dealer replace the module, told me the truck will not go to 2wd. I told them that is why i bought it her in the first place. They had to send a note to ford for help. So to go back a month, i had a mouse under the hood for maybe 2 days because i saw nuts over the ac cover under the hood. I then put in 2 new paks of Fresh Cab (rodent repellent) in the battery compartment blankets on each side of the motor. The mouse was gone the next day and since then. I checked for chewed wires etc but didnt see any damage anyplace. One week after this happened is when I went to use the 4wd and had the problem. I didnt think of it at the time that this could be the cause. So dealer calls me and says a wire on the overlay to the module was chewed causing the 4wd not to go to 2wd. It was the blue and white wire. they made a jumper for me and fixed it that way rather than pay for new harness etc. So now all is good. (except the cost to figure it out. ) What a fiasco this was... all from a mouse.... thanks for all the help here jeff
 
Reply
Old Jan 7, 2011 | 11:48 AM
  #8  
PaysonPSD's Avatar
PaysonPSD
Post Fiend
Joined: Nov 2007
Posts: 9,549
Likes: 14
From: Payson, AZ
Glad your problem is resolved and thanks for posting the fix.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski




All times are GMT -5. The time now is 08:50 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE