Need More Power
After that, think headers and a less restrictive exhaust system.
Chips, throttle body spacers and cold air intakes are garbage........don't waste your money.
If you are really serious, there are a FEW cams that will work well with the SD 460.
I have yet to find a situation where my 460 was "lacking in power".........gas mpg?, lets not go there.
Here's a break down from manufacturer's, throttle body 15-20% increase, K&N 10-15% increase, hypertec 15% increase, cutting air horns ? (less restrictive air flow), all msd, plugs and timing ? (seat of the pants difference).
Baseline 1996 460 motor, hp 245, tq 395, you do the math. All 8 cylinders had 150 lbs of compression. 4 bottles of seafoam, 1 for each gas tank, 2 into brake booster vacuum line to help clean out old gunk.
All for half the price of $650 long tube headers, BUT, long tubes an true dual exhaust with a cam is good for at least 80 horse alone. If you dont do the work urself, a mechanic will rape you on labor charges.
It is generally accepted the best bang for the buck on these trucks is a tune up with good quality parts, check for and repair any items that may be triggering an error code then start looking at a better exhaust.
245 Base Hp
+49hp (throttle body 20% increase 245)
= 294hp
+44hp (air filter 15% increase over 294)
= 338hp
+50hp (chip 15% increase over 338)
388hp
395 Base Tq
+79tq (Throttle body 20% increase over 395)
=474tq
+71tq (air filter 15% increase over 474)
=545tq
+81tq (chip 15% increase over 545)
= 626 Tq
Why thats better than the 547tq a 460 w/trick flow heads, comp 254 cam, aluminum intake and headers makes on the dyno...
And with the stock "breathing through a straw" exhaust too.
I KNEW I should have invested in one of these!!!
Butt Dyno [ARSE411] - $399.95 : KaleCoAuto, Hard to find automotive items!

Sorry, but after all the times I have ran into people that just bolt something on and instantly talk about the "seat of the pants" increase they got, I just couldn't resist
On a serious note, the first thing to do is let the motor breathe. The factory exhaust is a major choke point on most any engine, let alone a 460. Headers are great, but even doing true duals off the factory manifolds are better than stock. If you are in an emmisions state, headers, free flow cats, and better pipes out the back will help. Opening up the intake like 8
ually suggests is also a good idea. At that point you are now letting the motor breath in and out better. Tweaking the timing some can help on the bottom end also. Once you have done those mod's you are about maxed out on what you can do externally to the engine. At that point you are now into the old fashioned way to build horsepower and torque. Different cam, change in compression ratio, increase air/fuel through porting and polishing, and don't forget a custom ECM programming to take advantage of the mods I just mentioned. A mallory or msd unit also helps on the lower end by providing a good solid spark (multiple's below 3000rpm) to help ignite things.
Here's a break down from manufacturer's, throttle body 15-20% increase, K&N 10-15% increase, hypertec 15% increase, cutting air horns ? (less restrictive air flow), all msd, plugs and timing ? (seat of the pants difference).
Baseline 1996 460 motor, hp 245, tq 395, you do the math. All 8 cylinders had 150 lbs of compression. 4 bottles of seafoam, 1 for each gas tank, 2 into brake booster vacuum line to help clean out old gunk.
All for half the price of $650 long tube headers, BUT, long tubes an true dual exhaust with a cam is good for at least 80 horse alone. If you dont do the work urself, a mechanic will rape you on labor charges.
I am not gonna be harsh, but the stuff you bought into does nothing, in fact it probably is hurting your performance and mpg.
Chips
"hot" air intakes
throttle body spacers
platinum 4 plugs
All things that time and again have been found here to be all just ways to part you from your money.
When you advanced your timing, that was the performance boost you felt,...... take that stuff off, go back to motor craft coppers, the truck will run better yet.
REAL hp gains come thru exhaust and cams, no other way.
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