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Fuel Pressure Tester

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Old Nov 28, 2010 | 08:28 PM
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Fuel Pressure Tester

Does anyone sell a set up to check fuel pressure ?

Can a DIY set up be made ?

Where is fuel pressure checked at the fuel bowl ?

Thanks
 
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Old Nov 28, 2010 | 08:57 PM
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This is the one I got... easy install... works great...
7.3l Engine Mounted Fuel Pressure Guage
There is a fitting near the top of the fuel bowl..
 
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Old Nov 28, 2010 | 10:05 PM
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Take a look at the picture below for the pressure port locations.

You can get a Fuel Injection Pressure Tester at most auto parts stores for around $40. You will need a fitting to thread into the fuel bowl once you remove the plug. The threads are 7/16-20 or #4 threads. It takes a #4 ORB fitting to seal up. You can use a standard #4 JIC hydraulic fitting, but you will need to put an o-ring on one side.

 
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Old Nov 28, 2010 | 11:13 PM
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Originally Posted by woodnthings
Take a look at the picture below for the pressure port locations.

You can get a Fuel Injection Pressure Tester at most auto parts stores for around $40. You will need a fitting to thread into the fuel bowl once you remove the plug. The threads are 7/16-20 or #4 threads. It takes a #4 ORB fitting to seal up. You can use a standard #4 JIC hydraulic fitting, but you will need to put an o-ring on one side.

Thanks Ken for the picture . So I would the pressure ports,any one of the two ?
So after I remove the plug I have two choices in fittings. One is 7/16-20 or # 4 thread,and the other is #4 JIC hyd fitting ? Either way I would need to use o-rings correct ?

I just want to have a set up to check fuel pressure when I do trouble shooting on 7.3 diesels. So looking for something quick to do not permanent.
 
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Old Nov 28, 2010 | 11:13 PM
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Unless you have a very good buddy that is willing to crawl under the hood while you punch it going 60 MPH down the interstate to let you know what the gauge was reading, an underhood pressure gauge is pretty much useless. Fuel pressure readings while idling in the driveway do not tell you much about the operation of the fuel system on these engines.

You need an in-cab gauge that can be monitored over various operating conditions.
 
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Old Nov 28, 2010 | 11:22 PM
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Originally Posted by DieselOrings
Unless you have a very good buddy that is willing to crawl under the hood while you punch it going 60 MPH down the interstate to let you know what the gauge was reading, an underhood pressure gauge is pretty much useless. Fuel pressure readings while idling in the driveway do not tell you much about the operation of the fuel system on these engines.

You need an in-cab gauge that can be monitored over various operating conditions.
Okay Bob I see what your getting at .I just thought I could come up with a set up to check fuel pressure . I was thinking of idle didnt think about when there is load on the engine . What are the numbers for fuel pressure for various operations ?

Thanks
 
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Old Nov 28, 2010 | 11:37 PM
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Optimally, there would not be any drop throughout the power range but that is not what you will find in actual operation.

Keep in mind that fuel pressure that you will see on any gauge is dependent on the accuracy of the gauge itself and I have seen some that are WAY off. Normal range is usually found in a factory set up is between 55 and 60 psi if everything is working properly.

Normally you should not see more than about 5psi pressure drop between no load and full load on the engine. Anything more could indicate a restriction in the fuel system, weak fuel pump or a damaged Fuel Pressure Relief valve on the fuel bowl.

A dirty fuel filter could also affect the reading depending on which fuel port you may be using on the fuel bowl. The port on the driver's side is pre-filter and the passenger's side is post-filter.
 
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Old Nov 29, 2010 | 09:01 AM
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Originally Posted by homesteader
Thanks Ken for the picture . So I would the pressure ports,any one of the two ?
So after I remove the plug I have two choices in fittings. One is 7/16-20 or # 4 thread,and the other is #4 JIC hyd fitting ? Either way I would need to use o-rings correct ?

I just want to have a set up to check fuel pressure when I do trouble shooting on 7.3 diesels. So looking for something quick to do not permanent.
The upper port is pre-filter and the lower is post filter, So the ideal one is the lower one since that is the fuel pressure the heads see.

If you are using it to troubleshoot fuel pressure, the upper port is what I would use for no reason other than it is a little easier to get at!

The fuel tester I have has a flared fitting so I use #4 JIC fittings, if you make something up, you can use standard #4 ORB- 1/8" FNPT and get a hose rated for fuel to a standard gauge. You should have a pressure release on it too, since it makes it a little nicer.

Yes the fitting that goes into the fuel bowl will need an o-ring.

Bob has a good point for your own vehicle to mount a permanent gauge so you can monitor it while driving. He has the fittings on his site to adapt to just about any configuration you may need. Check them out HERE .
 
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