Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Shift On The Fly Switch...

Thread Tools
 
Search this Thread
 
Old Oct 20, 2010 | 06:03 PM
  #1  
schlepprock250's Avatar
schlepprock250
Thread Starter
|
Cargo Master
Joined: Mar 2008
Posts: 2,975
Likes: 19
From: Archdale,N.C.
Club FTE Silver Member

Shift On The Fly Switch...

Hey Guys,I had to pull a guy out of a rut the other night,went to put it in 4Hi and nothing,no 4X4 light on the dash or anything,what is the likely cause...fuse maybe,I haven't had any other issues or messed with anything else for it to be a fuse though...thoughts.....It's bad because I had to use Aprils' Tahoe to pull the guy out...I wasn't happy about that but of course she got some jawboning rights for a while...LOL
 
Reply
Old Oct 20, 2010 | 09:11 PM
  #2  
clintbonnie's Avatar
clintbonnie
Cargo Master
Joined: Jun 2003
Posts: 3,292
Likes: 6
From: Ardenvoir, Washington
I would check the fuse box under the dash, #28 loc.. 10A. Also check under the hood fuse box, #17 location, 30A.
 
Reply
Old Oct 20, 2010 | 09:24 PM
  #3  
PaysonPSD's Avatar
PaysonPSD
Post Fiend
Joined: Nov 2007
Posts: 9,549
Likes: 14
From: Payson, AZ
Also check the relays under the hood.

My 99 4Hi and 4Lo relays are in this box. I was having a problem going into 4Lo and cleaned all the spade connectors on the relays with emory cloth and it started shifting into 4Lo again.



Can you hear the transfer case shift motor operate? If not check the connector at bottom driver side of transfer case.
 
Reply
Old Oct 20, 2010 | 09:28 PM
  #4  
schlepprock250's Avatar
schlepprock250
Thread Starter
|
Cargo Master
Joined: Mar 2008
Posts: 2,975
Likes: 19
From: Archdale,N.C.
Club FTE Silver Member

Nope, I can't hear anything engage,like the switch is just dead.I haven't used it in a while,but the last time I used it,it worked.
 
Reply
Old Oct 20, 2010 | 09:46 PM
  #5  
PaysonPSD's Avatar
PaysonPSD
Post Fiend
Joined: Nov 2007
Posts: 9,549
Likes: 14
From: Payson, AZ
Check what Clint and I have suggested and let us know what you find and we can go from there.
 
Reply
Old Oct 20, 2010 | 10:31 PM
  #6  
papadelogan's Avatar
papadelogan
Snowboard season cometh..
Joined: Jan 2006
Posts: 5,406
Likes: 1
From: Gulf Coast of Florida
Club FTE Silver Member

How long is "a while"? Months? Years? I do Guzzle's auto hub maintenance annually, but then, here in CO, it gets a workout in the winter months!
 
Reply
Old Oct 21, 2010 | 07:19 AM
  #7  
schlepprock250's Avatar
schlepprock250
Thread Starter
|
Cargo Master
Joined: Mar 2008
Posts: 2,975
Likes: 19
From: Archdale,N.C.
Club FTE Silver Member

Originally Posted by papadelogan
How long is "a while"? Months? Years? I do Guzzle's auto hub maintenance annually, but then, here in CO, it gets a workout in the winter months!
Hubs have only been on for a few months now,I used 4x4 back over the winter a few times,but not since.After b-fast I'm going out to check the fuses and relays,I'll post back what I find. Thanks guys...
 
Reply
Old Oct 21, 2010 | 08:05 AM
  #8  
robs01f250's Avatar
robs01f250
Elder User
Joined: Oct 2007
Posts: 935
Likes: 1
From: Bowling Green, KY
Your vacuum lines could be leaking causing your hubs not to lock in.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Oct 21, 2010 | 08:18 AM
  #9  
schlepprock250's Avatar
schlepprock250
Thread Starter
|
Cargo Master
Joined: Mar 2008
Posts: 2,975
Likes: 19
From: Archdale,N.C.
Club FTE Silver Member

Ok guys,I think I figured it out.


Notice relays A&B,I was told buy a dealer(I know,this is what started it),that these two relay slots were for the charge line for my TT,so I bought these two relays and put them in and I guess the charge line wasd working this summer while towing.Well,after reading the replies from here I go out and switch relays A&B, with relays C&D,checked my SOTF switch and it works.Obviously A&B are for the SOTF,but are the other two for the charge line?,if not what are they for?......Thoughts...
 
Reply
Old Oct 21, 2010 | 08:19 AM
  #10  
schlepprock250's Avatar
schlepprock250
Thread Starter
|
Cargo Master
Joined: Mar 2008
Posts: 2,975
Likes: 19
From: Archdale,N.C.
Club FTE Silver Member

OH boy,sorry guys,I have both sets marked A&B,C&D are the ones to the right...GOOD GRIEF CHARLIE BROWN.
 
Reply
Old Oct 21, 2010 | 12:15 PM
  #11  
crum71's Avatar
crum71
1/8 mile Oval Track
Joined: Dec 2007
Posts: 1,300
Likes: 0
From: Newport,Tennessee
Club FTE Silver Member

Is your power windows working? After you check the fuses and if the are ok,maybe a wire came off the back? Reason I ask about the windows,when my GEM fried, it wouldn't light up for the 4x4 either. I also had a wire to pull out of the plug before is the reason I mention that also. Hope its something simple and easy to fix.
 
Reply
Old Oct 21, 2010 | 05:49 PM
  #12  
PaysonPSD's Avatar
PaysonPSD
Post Fiend
Joined: Nov 2007
Posts: 9,549
Likes: 14
From: Payson, AZ
Originally Posted by schlepprock250
Ok guys,I think I figured it out.


Notice relays A&B,I was told buy a dealer(I know,this is what started it),that these two relay slots were for the charge line for my TT,so I bought these two relays and put them in and I guess the charge line wasd working this summer while towing.Well,after reading the replies from here I go out and switch relays A&B, with relays C&D,checked my SOTF switch and it works.Obviously A&B are for the SOTF,but are the other two for the charge line?,if not what are they for?......Thoughts...
Phil,

The ones closest to the firewall come with the trailer tow package.
They are for trailer batt charge and I belive trailer back up lights

The ones toward front of truck are for ESOF. These relays should have two sets of contacts in them, one make and one break.
The ones for trailer tow only have make contacts. You can't swap them.

Both ESOF relays in my truck are FOAB-14B192-AA.

Bottom side of relays.



The ESOF relays have 5 posts. When relay operates contact 87a opens and contact 87 closes.

The trailer tow relays only have 4 posts. There is no 87a.

There should be a schematic right on the relay showing the contact arrangement.

The five post relay will work in place of the 4 post, but the 4 post will
not work in place of a 5 post if the break contact is used in the circuit.

Hope I haven't confused you.
 
Reply
Old Oct 23, 2010 | 12:12 PM
  #13  
schlepprock250's Avatar
schlepprock250
Thread Starter
|
Cargo Master
Joined: Mar 2008
Posts: 2,975
Likes: 19
From: Archdale,N.C.
Club FTE Silver Member

Sorry for taking so long to post back guys,I just got back in town a few mins. ago.Thanks for the help,so can I switch the two relays closest to the firewall with the other two,I know the ESOF will work because I switched them and it worked,but will the other two relays work right for the trailer towing?
 
Reply
Old Oct 24, 2010 | 10:09 PM
  #14  
PaysonPSD's Avatar
PaysonPSD
Post Fiend
Joined: Nov 2007
Posts: 9,549
Likes: 14
From: Payson, AZ
Originally Posted by schlepprock250
Sorry for taking so long to post back guys,I just got back in town a few mins. ago.Thanks for the help,so can I switch the two relays closest to the firewall with the other two,I know the ESOF will work because I switched them and it worked,but will the other two relays work right for the trailer towing?
They should Phil. All you need are two relays with just make contacts.
In other words the 4 post relays should work for trailer tow relays.
5 posts will work as well if the trailer toe relay socket has 5 female sockets.
 
Reply
Old Oct 25, 2010 | 12:28 AM
  #15  
SpringerPop's Avatar
SpringerPop
Hotshot
Veteran: Air Force
20 Year Member
Liked
Community Favorite
Joined: Jan 2002
Posts: 17,988
Likes: 207
From: La La Land
Club FTE Silver Member

Robin has your answer.

The relays shown in the ESOF "doghouse" are SPST relays, which should be SPDT.

IF the Trailer-tow package relays are SPDT, and you swap them for the ESOF ones, everything should work afterward.

Pop
 
Reply



All times are GMT -5. The time now is 02:36 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE