1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Cooling problem / reservoir puking...

Thread Tools
 
Search this Thread
 
  #1  
Old 10-19-2016, 09:40 AM
afonda's Avatar
afonda
afonda is offline
Laughing Gas
Thread Starter
Join Date: Apr 2007
Location: Broad Run, Va
Posts: 1,027
Likes: 0
Received 3 Likes on 3 Posts
Cooling problem / reservoir puking...

I read this thread and have pretty much identical symptoms.. https://www.ford-trucks.com/forums/1...ing-issue.html


A few things to note about my truck:
1. I did the injector cups back in April.. so no diesel in the coolant now.
2. just swapped out the thermostat last night and put in another Ford OEM one. (resulted in no change in symptoms)
3. coolant looks fine..
4. heat in the truck only when I rev the engine.. (this indicates low or no coolant circulation to me)
5. same bubbling sound from upper radiator hose
6. upper radiator hose seems void of coolant most of the time even when hot.
7. checked the radiator for flow using garden hose and it seems fine
8. I thought the fan clutch was not working but did hear it kick in yesterday as I was watching the degas bottle, and felt all the extra air flow as well.
9. I have not pulled and checked the water pump (it does not leak)


could the diesel in the coolant from prior to this past April have caused some damage to the water pump?


Seems like there is some circulation improvement at higher RPM's.. but have no way to validate..


Really need to figure this one out as I'm supposed to go on a trip next weekend and need my truck for it.


Thanks,
Andy
 
  #2  
Old 10-19-2016, 05:26 PM
machmedic's Avatar
machmedic
machmedic is offline
Laughing Gas
Join Date: Jul 2005
Location: NC
Posts: 951
Received 106 Likes on 61 Posts
Have you checked to see if the heater core is possibly plugged?
 
  #3  
Old 10-19-2016, 06:10 PM
clem1226's Avatar
clem1226
clem1226 is offline
Postmaster

Join Date: Mar 2006
Location: Bend Oregon
Posts: 2,501
Likes: 0
Received 2 Likes on 2 Posts
Sounds like you need to pull your water pump to see what kind of shape the impeller is in.

At this point anything is a guess.

I have pulled my cooling system apart a few times and re used the coolant, just drain it in to a 5 gallon bucket and strain it through an old tshirt to catch anything that may have fallen in, and keep a gallon of premix to top off because you can never get it all.
 
  #4  
Old 10-19-2016, 08:23 PM
afonda's Avatar
afonda
afonda is offline
Laughing Gas
Thread Starter
Join Date: Apr 2007
Location: Broad Run, Va
Posts: 1,027
Likes: 0
Received 3 Likes on 3 Posts
rented the fan clutch tool kit today from Advanced Auto. If I need a new pump, i want to get the motorcraft brand or the one from Clay.

While I have it out, I'm gonna flush some water through the block and heater core to see what comes out... hopefully nothing will come out and a new water pump is the answer.
 
  #5  
Old 10-20-2016, 08:11 AM
Walleye Hunter's Avatar
Walleye Hunter
Walleye Hunter is offline
Hotshot
Join Date: Mar 2014
Location: Douglassville, PA
Posts: 10,421
Received 888 Likes on 625 Posts
Here's what my fan clutch tool looks like, with a flat chisel in it. One short burst is all it takes.




 
  #6  
Old 10-20-2016, 09:05 AM
pirschwagon's Avatar
pirschwagon
pirschwagon is offline
More Turbo
Join Date: May 2016
Posts: 716
Likes: 0
Received 6 Likes on 6 Posts
Originally Posted by afonda
While I have it out, I'm gonna flush some water through the block and heater core to see what comes out...
Check the front of the radiator behind the IC. They tend to trap dirt and debris.

Also, before pulling the pump, use an IR Thermometer on the Rad Core to ensure you don't have a blockage. Easily identifiable this way.

Seen both of these many, many times.
 
  #7  
Old 10-20-2016, 05:18 PM
afonda's Avatar
afonda
afonda is offline
Laughing Gas
Thread Starter
Join Date: Apr 2007
Location: Broad Run, Va
Posts: 1,027
Likes: 0
Received 3 Likes on 3 Posts
Originally Posted by Walleye Hunter
Here's what my fan clutch tool looks like, with a flat chisel in it. One short burst is all it takes.



I have one of those... where do you place chisel /hammer?
 
  #8  
Old 10-20-2016, 05:21 PM
afonda's Avatar
afonda
afonda is offline
Laughing Gas
Thread Starter
Join Date: Apr 2007
Location: Broad Run, Va
Posts: 1,027
Likes: 0
Received 3 Likes on 3 Posts
Pump

I went ahead and bought the real Navistar/ International brand water pump... that looks like the real deal... there are a few mods to install it, but it looks more robust and it has a coolant filter..
 
  #9  
Old 10-20-2016, 05:27 PM
Walleye Hunter's Avatar
Walleye Hunter
Walleye Hunter is offline
Hotshot
Join Date: Mar 2014
Location: Douglassville, PA
Posts: 10,421
Received 888 Likes on 625 Posts
Originally Posted by afonda
I have one of those... where do you place chisel /hammer?
As you face the truck and you look down at the big nut for the fan clutch hit it on the left side of the nut. Mine knocked loose incredibly fast.
 
  #10  
Old 10-21-2016, 11:32 AM
retiredsparky's Avatar
retiredsparky
retiredsparky is offline
Elder User
Join Date: Sep 2011
Location: Vancouver
Posts: 979
Received 4 Likes on 4 Posts
Originally Posted by Walleye Hunter
As you face the truck and you look down at the big nut for the fan clutch hit it on the left side of the nut. Mine knocked loose incredibly fast.
The chisel does leave some scarring on the nut.

There can only be one cause--water pump. Since the hose does not feel like it has coolant flowing the pump cannot be working. The hose from the bottom of the degas bottle does a good job of filling the system, but only if the water pump is working.

If the impeller and/or pump housing is damaged by corrosion/contact with abrasive silicate particles, the ability to move water is severely reduced. The outlet pressure of the pump has to be high enough to push out trapped air in the system and push water through the heater coil which is above the pump.
 
  #11  
Old 10-21-2016, 01:54 PM
JT250's Avatar
JT250
JT250 is offline
Cargo Master
Join Date: Jan 2009
Location: OKC, OK
Posts: 2,793
Received 30 Likes on 23 Posts
Mechanic friend did the chisel hammer on mine but I wasn't a fan. Just take the inspection plate off of the transmission and put vise grips on it to keep it from spinning.
 
  #12  
Old 10-23-2016, 08:37 AM
afonda's Avatar
afonda
afonda is offline
Laughing Gas
Thread Starter
Join Date: Apr 2007
Location: Broad Run, Va
Posts: 1,027
Likes: 0
Received 3 Likes on 3 Posts
Update

So I put in the new water pump... Went ok, but the NAPA lower hose did not fit so I had to find a suitable alternative...

The heater in the cab is better but I can tell it's hotter at higher rpm's.

I am still getting the same symptoms near the thermostat. Sounds like boiling water / bubbling ..

I am leaning towards the water pump not being the cause. The old one seemed fine and showed no signs of wear that I could see. So I think I just spent a day about about $300 for nothing other than ruling out the water pump.

I have been researching and read that the oil cooler can get clogged up... Could this be my issue?? Heard its a real bitch to get out too.

What about the Dorman after market cooler? is it junk? That seems to be the only one local for pick up. NAPA has one that is their brand but who makes it?
 
  #13  
Old 10-23-2016, 09:24 AM
Walleye Hunter's Avatar
Walleye Hunter
Walleye Hunter is offline
Hotshot
Join Date: Mar 2014
Location: Douglassville, PA
Posts: 10,421
Received 888 Likes on 625 Posts
Originally Posted by afonda
So I put in the new water pump...

I am still getting the same symptoms near the thermostat. Sounds like boiling water / bubbling ..

So I think I just spent a day about about $300 for nothing other than ruling out the water pump.
This can quickly and easily happen if you are not careful. It is best to properly diagnose then fix. I would recommend an IR thermometer and you can see exactly what is hot and what is not. I got this one and I like it. It is more expensive than many but I have faith in the Fluke name and I like quality. Others may have cheaper ones that they can give reports on.

Fluke 62 Max Infrared Thermometer, 30 to 500 C & 10:1 Spot Size ratio | eBay
 
  #14  
Old 10-23-2016, 12:12 PM
schlepprock250's Avatar
schlepprock250
schlepprock250 is offline
Cargo Master

Join Date: Mar 2008
Location: Archdale,N.C.
Posts: 2,972
Received 17 Likes on 14 Posts
It sounds like you could possibly have the wrong thermostat. Have you checked to be sure you have the correct "long stem" thermostat? If there's a short stem thermostat installed coolant will not flow to certain areasareas of the engine.
 
  #15  
Old 10-23-2016, 12:50 PM
afonda's Avatar
afonda
afonda is offline
Laughing Gas
Thread Starter
Join Date: Apr 2007
Location: Broad Run, Va
Posts: 1,027
Likes: 0
Received 3 Likes on 3 Posts
Confusing...

It says in the mod instructions to use the short stem...
 


Quick Reply: Cooling problem / reservoir puking...



All times are GMT -5. The time now is 05:58 PM.