1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

HPOP Removal ?

Thread Tools
 
Search this Thread
 
  #1  
Old 05-02-2010, 08:23 PM
1979BEAST's Avatar
1979BEAST
1979BEAST is offline
Senior User
Thread Starter
Join Date: Jan 2010
Posts: 347
Likes: 0
Received 0 Likes on 0 Posts
Question HPOP Removal ?

Okay guys I have the fuel bowl off and I have the directions on removing the hpop from diesel orings .com but I'm not realy under standing what its saying I have the reservoir drained what do I need to do after I remove the oil out of the reservoir ?
 
  #2  
Old 05-02-2010, 08:49 PM
mudmaker's Avatar
mudmaker
mudmaker is offline
Posting Guru
Join Date: Dec 2006
Location: Windsor, Colorado
Posts: 2,498
Received 3 Likes on 3 Posts
If you have the oil lines disconnected and IPR unplugged you need to take the cover off the front of the res. and remove the bolt from the gear. IIRC it is a 17mm. Then you can simply loosen the bolts on the front of the res. that attach the pump and it should come out.

I may be missing something, but that is how I recall to do it.
 
  #3  
Old 05-02-2010, 08:51 PM
F350-6's Avatar
F350-6
F350-6 is offline
Post Fiend
Join Date: Mar 2007
Location: Texas
Posts: 26,966
Likes: 0
Received 24 Likes on 20 Posts
Where exactly are you at? You've got the fuel bowl off and some oil drained out. Have you disconnected the hoses? Did you pull the IPR? Did you remove the top part of the HPOP reservoir? Did you pull the diamond plate cover off the front of the motor? Do you have any idea what I'm talking about?

Tell us how much you understand and we'll come up with directions or pictures that make sense to get you through this.
 
  #4  
Old 05-02-2010, 09:04 PM
1979BEAST's Avatar
1979BEAST
1979BEAST is offline
Senior User
Thread Starter
Join Date: Jan 2010
Posts: 347
Likes: 0
Received 0 Likes on 0 Posts
All I have is the fuel bowl out

Now I take the two discharge lines off ?

What is the ipr ?
 
  #5  
Old 05-02-2010, 09:11 PM
1979BEAST's Avatar
1979BEAST
1979BEAST is offline
Senior User
Thread Starter
Join Date: Jan 2010
Posts: 347
Likes: 0
Received 0 Likes on 0 Posts
I don't under stand what all parts you are talking about?

Pics would be good

Sorry guys I'm new to all this the only other truck I work on is my 79 F150 and its far from being complicated like this truck
 
  #6  
Old 05-02-2010, 09:22 PM
bc2sv's Avatar
bc2sv
bc2sv is offline
Senior User
Join Date: Aug 2009
Location: Ketchum Idaho
Posts: 203
Likes: 0
Received 0 Likes on 0 Posts
Go to Deiselsite.com, click on purchase HPOP online, go down to installation instructions, it will give you a pdf with a lot of information about how to remove and re-install yor HPOP.
 
  #7  
Old 05-02-2010, 09:25 PM
1979BEAST's Avatar
1979BEAST
1979BEAST is offline
Senior User
Thread Starter
Join Date: Jan 2010
Posts: 347
Likes: 0
Received 0 Likes on 0 Posts
Okay the two discharge hoses on the driver side are off

what and were is the IPR ? Is it the brass plated looking thing coming off the back kind of on the bottom of the hpop kind of under the two discharge ports ?
 
  #8  
Old 05-02-2010, 09:33 PM
mudmaker's Avatar
mudmaker
mudmaker is offline
Posting Guru
Join Date: Dec 2006
Location: Windsor, Colorado
Posts: 2,498
Received 3 Likes on 3 Posts
yep that is the ipr. You don't have to remove it, just unhook the wires.
 
  #9  
Old 05-02-2010, 09:35 PM
1979BEAST's Avatar
1979BEAST
1979BEAST is offline
Senior User
Thread Starter
Join Date: Jan 2010
Posts: 347
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by bc2sv
Go to Deiselsite.com, click on purchase HPOP online, go down to installation instructions, it will give you a pdf with a lot of information about how to remove and re-install yor HPOP.
Sorry I don't have a pc so I can't look at PDF's I'm on a black berry
 
  #10  
Old 05-02-2010, 09:39 PM
1979BEAST's Avatar
1979BEAST
1979BEAST is offline
Senior User
Thread Starter
Join Date: Jan 2010
Posts: 347
Likes: 0
Received 0 Likes on 0 Posts
The front cover is that behind the heater hose in the front ?

Can you work around the heater hose and the sensor or do I need to remove them?
 
  #11  
Old 05-02-2010, 09:58 PM
bc2sv's Avatar
bc2sv
bc2sv is offline
Senior User
Join Date: Aug 2009
Location: Ketchum Idaho
Posts: 203
Likes: 0
Received 0 Likes on 0 Posts
Yes it is. The bolt behind it ts 17 mm and torques to 95 ft. lbs. when you replace it so it's a bitch to get off. There are 2 10mm bolts holding the HPOP to the oil resevoire. one you can see, the other is on the bottom, near the valley. You'll have to feel for it and use an extension to get it loose.
 
  #12  
Old 05-02-2010, 10:05 PM
bc2sv's Avatar
bc2sv
bc2sv is offline
Senior User
Join Date: Aug 2009
Location: Ketchum Idaho
Posts: 203
Likes: 0
Received 0 Likes on 0 Posts
I found it much easier to remove the sensor and hose to get the socket on the 17mm bolt that holds the gear in place. Plus my hands just wouldn't fit down there without taking lots of skin off my knuckles from the radiater fins.
 
  #13  
Old 05-02-2010, 10:05 PM
1979BEAST's Avatar
1979BEAST
1979BEAST is offline
Senior User
Thread Starter
Join Date: Jan 2010
Posts: 347
Likes: 0
Received 0 Likes on 0 Posts
How do I get the top of the reservoir off the torx head bolts and the four or five long hex heads ?
I just don't won't to mess any thing up guys so I'm asking before doing
 
  #14  
Old 05-02-2010, 10:12 PM
1979BEAST's Avatar
1979BEAST
1979BEAST is offline
Senior User
Thread Starter
Join Date: Jan 2010
Posts: 347
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by bc2sv
I found it much easier to remove the sensor and hose to get the socket on the 17mm bolt that holds the gear in place. Plus my hands just wouldn't fit down there without taking lots of skin off my knuckles from the radiater fins.
I hear ya man that's why I asked cause I got some paws

Am I going to run into other problems opening the cooling system on this truck?
 
  #15  
Old 05-02-2010, 10:13 PM
bc2sv's Avatar
bc2sv
bc2sv is offline
Senior User
Join Date: Aug 2009
Location: Ketchum Idaho
Posts: 203
Likes: 0
Received 0 Likes on 0 Posts
When I did mine ( about 4 times... long story) I didn't remove the resevoir at all. I just loosened the gear drive bolt and VERY carefull removed it through the front cover DON'T DROP THE BOLT INTO THE ENGINE!!!! Then removed the 2 10mm bolts from the back ...and voila!!
 


Quick Reply: HPOP Removal ?



All times are GMT -5. The time now is 08:16 AM.