how to test injectors?
#4
Originally Posted by Kwikkordead
It's messy but you could unplug and then plug back in each one individually as the engine is running until you find the offending injector. It has to be done with the valve covers removed so a lot of oil will get spilled while the engine is running.
#5
Originally Posted by vancouverpower
What about the high voltage warnings on the valve covers? Can you get shocked by unplugging the injectors while the engine is running?
#6
#7
You can use an "injector break-out-box" or go to a diesel shop that has one and they'll electrically disconnect each one until the bad one is diagnosed. Both Ford and the local diesel shop quoted me $150 for this service. After changing my #8 injector (because it showed up as the bad one on my Cylinder Contribution Test) and that not being the bad injector, I decided this was the better course of action for me. Since then, I have rounded up all the parts needed to make my own injector B-O-B, but I'm working 100 hrs a week right now and the truck runs sweet.
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#9
Sorry I was not clearer. The $150 is for the injector break out box test, not a CCT. I have the A.E. and have run the CCT many times. It's two different things. The break out box puts a switch in each injector circuit so you can manually turn off each injector. You turn off each injector, watch the "Mass Fuel Demanded" on your A.E. and also confirm with the feel of the engine. The injector that makes the least difference in the MFD and feel of the engine is the culprit. My A.E. had ID'd the #8 as being bad and so I replaced it. The engine ran exactly the same. The B-O-B test ID'd the #6, and replacing that one fixed it. The moral of the story is the CCT test doesn't always tell you the wrong injector.
To make a B-O-B, just get some 42 pin connectors, male and female, some switches, some wire and a control box to mount the switches and whip one up. I've got all my components, just waiting for time and necessity to force me to make it.
To make a B-O-B, just get some 42 pin connectors, male and female, some switches, some wire and a control box to mount the switches and whip one up. I've got all my components, just waiting for time and necessity to force me to make it.
#10
If you don't have access to scan tools and want to make a quick accurate diagnosis use a raytek laser thermometor and check each exhaust manifold at the same place on each port. Compare the temp readings. Typically a bad injector will give you a colder reading than a good cylinder, although it is possible to have a reading that is higher than the others if the injector is dumping fuel intot the cylinder, (injector tip blown off/cracked).
#11
#12
Originally Posted by blown99
If you don't have access to scan tools and want to make a quick accurate diagnosis use a raytek laser thermometor and check each exhaust manifold at the same place on each port. Compare the temp readings. Typically a bad injector will give you a colder reading than a good cylinder, although it is possible to have a reading that is higher than the others if the injector is dumping fuel intot the cylinder, (injector tip blown off/cracked).