2004 - 2008 F150 2004, 2005, 2006, 2007 and 2008 Ford F150's with 5.4 V8, 4.6 V8 engine
Sponsored by:
Sponsored by:

2004 5.4V Super Crew Oil leak

Thread Tools
 
Search this Thread
 
  #1  
Old 09-03-2014, 10:30 AM
penguinshockey's Avatar
penguinshockey
penguinshockey is offline
New User
Thread Starter
Join Date: Sep 2007
Posts: 14
Likes: 0
Received 0 Likes on 0 Posts
2004 5.4V Super Crew Oil leak

My 2004 Super Crew is leaking oil at the rate of about 1 quart every 300 miles. There is fresh oil residue from the front of the oil pan and back as well as minor oil residue on the timing cover and several of the pulleys. I suspect it is leaking either from the crank seal or the oil pan to timing cover interface directly underneath the crank pulley. I replaced all the timing components back in May 2012 (@95000 miles) but have not driven it much since then. I recently took it on a 600 mile trip and had to add a quart before I left, a quart when I got to my destination, and another quart upon returning home. Here is what I know and have done so far:
(1) After replacing the timing components in 2012, I changed from Motorcraft 5W20 to Mobile 1 5W20 synthetic.
(2) There has been no noticeable oil residue on the ground at all.
(3) Removed the radiator fan and shroud, cleaned everything up and ran it for 20 minutes at about 1500 rpm - there was no visible oil leakage from anywhere.
(4) checked the torque on the front oil pan bolts which had to be loosened to remove and re-install the timing cover back in 2012 - they were all at least 15 ft-lbs. I did use gasket sealer on the oil pan to block joints when I re-installed the timing cover.

So it would seem that movement is required for this leak to occurr. I calculated that 1 quart every 600 miles is about 1 drop per second. I really expected to see something over a 20 minute run however.

So is there any better way to diagnose where exactly the leakage is occurring or is it just a matter of fixing one and seeing what happens?
 
  #2  
Old 09-05-2014, 10:45 PM
1saxman's Avatar
1saxman
1saxman is offline
Fleet Mechanic
Join Date: Jan 2007
Posts: 1,262
Received 7 Likes on 7 Posts
Most likely source is the front main seal. Also, it is widely known that changing to full-synthetic on well-used engines has been the cause of oil leaking from every seal and gasket. Motrorcraft synthetic blend is all the oil you would ever need.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
oem78
Ford Inline Six, 200, 250, 4.9L / 300
1
10-11-2005 09:33 PM
lwb06
1961 - 1966 F-100 & Larger F-Series Trucks
1
09-22-2004 09:46 PM
shel 67
Aerostar
3
05-15-2004 12:40 PM
fatherdoug
335 Series- 5.8/351M, 6.6/400, 351 Cleveland
3
05-30-2003 10:20 AM
duke atreides
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
3
05-07-2001 10:56 AM



Quick Reply: 2004 5.4V Super Crew Oil leak



All times are GMT -5. The time now is 07:10 AM.