1997-2006 Expedition & Navigator 1997 - 2002 and 2003 - 2006 Ford Expedition and Lincoln Navigator Discussion

06 Expedition brake job fastener sizes

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Old 03-24-2013, 03:58 PM
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06 Expedition brake job fastener sizes

Just did my wife's brakes yesterday after work, took about 1-1/2 hours start to finish.

So I was online a couple days ago, searching for fastener sizes and whatnot so I could bring my tools home and do the job today. Couldn't find anything with any kind of speed (laptop is a pos now) so I decided to do it at work where my tools are.

Now, I'm posting this here for whoever finds themselves in the same predicament.

Not sure if air ride makes a difference, but mine doesn't have it.

Okay.

Wheel nuts: 22mm
Front calipers: 9mm hex (real odd size, glad my apprentice had one)
Rear calipers: 6mm hex
Caliper mounts: 18mm

Hopefully that'll help someone.
 
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Old 04-09-2013, 09:00 AM
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sweeeeeet Thanks...I need to go get some tools >.< glad you posted, I would have been ticked off looking around for a 6mm hex on a Sat. night...
 
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Old 04-11-2013, 07:33 AM
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Brakes

The 9 MM Hex is the must have tool to do the brakes. If you dont have it, you will not be able to do the brakes.
NAPA has it. It costs like $6 or so.
 
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Old 08-20-2013, 05:46 PM
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Just did the front pads on my 06 without the 9mm allen. I just pulled the caliper and mounting bracket off together. Really wasn't that bad.
 

Last edited by johngeorge; 08-20-2013 at 05:49 PM. Reason: spelling
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Old 08-20-2013, 05:48 PM
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I just did the front pads on my 06 without the 9MM allen. I just pulled the caliper and caliper mounting bracket off together. All you need is a 18mm wrench or socket.
 
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Old 08-21-2013, 06:52 PM
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Strange

That is odd, my 99 Navi cailpers are T45 Torx, had to go buy one when the 40 was to small and the 50 was to big.
 
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Old 08-23-2013, 07:12 PM
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Originally Posted by johngeorge
I just did the front pads on my 06 without the 9MM allen.
I'd still get the 9mm just in case you ever need it in the future.
 
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Old 08-26-2013, 07:02 AM
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2004 Expedition XLT Sport 4x4, 117,870 miles

Nice post, helpful for those about to conquer this job.
I just replaced front pads and rotors and all four brake flex hoses. The front hoses also came with new vacuum hoses for the 4x4.
Brake fluid was due for a flush anyway so I replaced the hoses.

I'm pleased with the outcome. The pedal feels much better and has a solid bottom when braking hard. I had the same positive experience when I replaced the flex hoses on the front discs of my 1997 F150 - worth the money and effort to do this.
 
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Old 08-26-2013, 10:35 AM
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Originally Posted by jbtecnico1
The pedal feels much better and has a solid bottom when braking hard.
I agree, a solid bottom has a nice feel to it.
 
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