6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Well time for new batteries

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  #16  
Old 11-09-2012, 06:38 PM
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Originally Posted by MC5C
The alternator is actually on as soon as the engine starts, which is why in your case the voltage got up to 12 as soon as the engine started - the batteries sure weren't going to jump up just because the engine was running when the glow plugs were still on. It is clear that new batteries are needed, with that low initial voltage reading, so you are doing the right thing there. Cycling the glow plugs several times is not only a bad thing to do for your batteries, it doesn't do anything to help a start - remember that the glow plugs stay on for several minutes anyway, after the light goes out, and as soon as the glow plug is hot enough to fire the cylinder, it doesn't need more time. Keeping the glow plugs lit for a long time is not a starting aid, it's to reduce emissions while the engine is being over-fueled while it's still cold. My advice is don't do that any more, your batteries, FICM and injectors will all thank you with longer and better service.

Brian

The alternator will not turn on till the Glow Plugs Turn Off so upto 2 minutes depending on a few things like Ambeint temp,EOT, maybe ECT

this is to avoid a 80-100 amp Voltage spike when GP Shuts Off

You can see this with a Digital Voltage gauge

I had a bad battery a few weeks back bad cell it was a Night and day diffrence in how it ran that first minute or too with good batterys tons better i was surpriseed
 
  #17  
Old 11-09-2012, 06:52 PM
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Originally Posted by BLADE35
The alternator will not turn on till the Glow Plugs Turn Off so upto 2 minutes depending on a few things like Ambeint temp,EOT, maybe ECT

this is to avoid a 80-100 amp Voltage spike when GP Shuts Off

You can see this with a Digital Voltage gauge

I had a bad battery a few weeks back bad cell it was a Night and day diffrence in how it ran that first minute or too with good batterys tons better i was surpriseed
I am curious just what factors into the length of the GP cycle. It can be 30 degrees and the alternator begins charging within 15-20 seconds and it can also be 60 degrees and just have driven an hour straight and start the truck and the alternator isn't commanded to begin charging for up to 2 minutes.

Seems odd, or at least bass-ackwards to me at times.

I'll add to the earlier comments, I am also a big fan of Walmart batteries.

Josh
 
  #18  
Old 11-09-2012, 07:03 PM
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Blade35, I don't understand the no charge while GP are on. My digital meter shows volts rising while GP at on. If it matters, I have the dual alt system.

 
  #19  
Old 11-09-2012, 07:05 PM
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Originally Posted by Bullitt390
Keep in mind some are taking readings at the battery and others are taking it with a reader/scanner at the OBD port.
Quite honestly, IMO, it's silly to not test a component as close to that component as you can get. I'd test at the alternator and at the battery.
 
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Old 11-09-2012, 07:08 PM
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Originally Posted by Lilpooh
Blade35, I don't understand the no charge while GP are on. My digital meter shows volts rising while GP at on. If it matters, I have the dual alt system.

6.0 GP vs Alt - YouTube
In theory a dual alternator set-up should be charging at all times regardless of what the glow plugs are doing.

https://www.fleet.ford.com/truckbbas/non-html/Q91.pdf

Notice the background section of that PDF:

"The 6.0L Diesel engine Powertrain Control Module (PCM) will randomly select only one of the alternators to be
active when the glow plugs are active. There is no way to tell the PCM that one of the alternators has been
removed, so the removed alternator may be selected by the PCM. The lack of a working alternator during glow plug
activation would result in discharged batteries. "

Josh
 
  #21  
Old 11-09-2012, 07:16 PM
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Originally Posted by Rovernut
Quite honestly, IMO, it's silly to not test a component as close to that component as you can get. I'd test at the alternator and at the battery.
I agree, that's why I made the clarification as someone could be using an OBD reader and seeing 13.4 volts and might think there is an issue when in reality they have 13.8 volts at the battery terminal and everything is peachy.

Josh
 
  #22  
Old 11-09-2012, 07:19 PM
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Thanks Josh, I've seen that document before, it just never clicked with me till now. LOL!
 
  #23  
Old 11-09-2012, 07:27 PM
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Originally Posted by Lilpooh
Thanks Josh, I've seen that document before, it just never clicked with me till now. LOL!
I've never believed the "100 amp" spike rhetoric that is commonly told about keeping the alternator charging during GP cycle.

It's never been my experience with 12,000 pound electric winches, on-board welders or high powered stereos that there is any amp spike that the alternator and batteries do not either catch in time or cushion.

I will admit the FICM seems more vulnerable to voltage than most auto electrical systems.

You somewhat see the spike in your Youtube video (about 1:04) as the voltage climbs to 15 volts as the GP cycle off, but then fall to normal levels.

Josh
 
  #24  
Old 11-09-2012, 07:39 PM
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Well I'll check the testing of battery off, then test vehicle running no load check battery and alternator then use my AE to rev the RPM up to around 1100. Then I'll check voltage and see what I get.

This evening when I had my lights on using my Edge I was getting around 13.2 battery while my FICM stayed around 47.0 to 48.0. Luckily I get payed next week from my second job so I'll defently be able to get a new alternator if testing comes out bad. Of course I have the single alternator system for my truck.

Hopefully with new alternator and batteries I will have around the 14v that I use to have after I got the truck.
 
  #25  
Old 11-09-2012, 08:42 PM
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Originally Posted by Bullitt390
In theory a dual alternator set-up should be charging at all times regardless of what the glow plugs are doing.

https://www.fleet.ford.com/truckbbas/non-html/Q91.pdf

Notice the background section of that PDF:

"The 6.0L Diesel engine Powertrain Control Module (PCM) will randomly select only one of the alternators to be
active when the glow plugs are active. There is no way to tell the PCM that one of the alternators has been
removed, so the removed alternator may be selected by the PCM. The lack of a working alternator during glow plug
activation would result in discharged batteries. "

Josh
My truck has dual alternators and works the same as BLADE35 truck does. It stays at 12volts for a minute or two before it climbs to 14volts or charging voltage.


Chuck
 
  #26  
Old 11-09-2012, 08:54 PM
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I noticed that I have about .5 volt difference between the battery and my OBD-II port. Torque usually says 11.4-12.0 when glow plugs are cycling and 13.4-13.8 after cycling. Add .5 volt to those numbers and you have a healthy system.
 
  #27  
Old 11-09-2012, 09:40 PM
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Originally Posted by CPB1
My truck has dual alternators and works the same as BLADE35 truck does. It stays at 12volts for a minute or two before it climbs to 14volts or charging voltage.


Chuck
What year truck? Interesting one truck does one thing and another opposite.

Josh
 
  #28  
Old 11-09-2012, 09:49 PM
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Its a 2005 F250. It does have SCT with Innovative tunes. I just got it a few months ago.


Chuck
 
  #29  
Old 11-09-2012, 10:18 PM
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  #30  
Old 11-09-2012, 10:27 PM
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Originally Posted by bismic
A couple of these ought to do the trick:

BRAILLE BATTERY ML30C MICRO LITE LITHIUM 12V 1106CCA on eBay!

Sweet just need a Second Morgage on the House to get those ones LOL
 


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