I'm ready to attempt my own rebuild on my Dana 24 T-case. Can anyone point me in the direction for a rebuild kit for this hog? Any info would be appreciated. Thanks.

 

Dana 24 : Automatic, Standard Transmission and Transfer Case Rebuild Kits, Cobra Transmission Parts 1-800-293-1848

 

I am curious. Why are you wanting to rebuild a Dana 24? These are strong units. Is there something mechanically wrong or are you wanting to fix leaks?

 

Jeff's bronco graveyard sells seal kits and bearing kits or you can get a complete rebuild kit as well

 

It's a leaky mess. I believe it is still the "original" unit from my 67 f250. Just trying to make it mechanically sound.

 

I bought a rebuild kit for my Dana 24. One of the original bearings had 8 *****. The replacement one had 6. I used my originals. I can get you the seal part numbers if you want.

 

Hi guys - the case of totally disassembled on my '67, F250. The two shafts have a little wear bead in them, so looking for the replacements - also this pin in the picture. The the input yoke is a little warped, so wanting one of those as well. We have everything else that came in the Cobra rebuild kit on seals and bearings.

 

Good luck, your best option may be Torque King as they may have some used parts. I am lucky, I have two cases I am using to make one great one.

 

Thanks. I've checked them and nothing available. Wondering if I can have a machine shop repair..

 

I think that would be doable.

 

Weld and spin grind will fix the grove around the shaft and the hole. After that the hole will need drilled out for the pin and the slot milled for the yoke. I'm thinking the groove is from the oil seal holding water and rusting because it doesn't spin or carry a load. Several companies sell new shift rails for the 205 so maybe they could help you. JB Custom FAB, Jeff's Bronco Graveyard ect.

 

Yes, checking with them too. Thanks 🙏