Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

97 F350 Build - The Polar Express

Thread Tools
 
Search this Thread
 
Old Nov 14, 2020 | 09:02 AM
  #46  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,352
Likes: 5,946
From: Lake Hartwell, GA
FTE Emeritus
Originally Posted by Dmco
I am so glad I found this forum. You all are a wealth of information! The replies are coming in so fast and detailed I can’t keep up. So I will just reply on a few topics here, until I have time to address the other questions.

Intake Plenums
I believe new intake plenums are required, because the OBS plenum openings are too small. Props to @Khan for the tip about the Riffraff plenums with the o-ring. I dig that, makes the decision easy.

T4 Kit
I have had a great experience so far with Dan Howard, owner of Obsession Diesel. We talked by phone, and he has been very responsive to my questions via txt. It sounds like we can retrofit a flexible metal turbo drain, which solves my concern.

In other news, today OBS Solutions announced this intercooler bracket kit. This looks very promising and helps eliminate some of the guesswork for me. It is designed to work directly with the Obsession T4 kit.

All this makes the decision easy for me. I will report back with more photos and details once I get my hands on everything.


Obsession Diesel T4 kit
The Y-pipe in the image has been addressed and that is good to have a clear image of what would in fact be arriving with the kit.

That is a lot of tubing... But, you said it best when you said "helps eliminate some of the guesswork". Granted, anything aftermarket will have a few head scratching moments involved, but nothing you cannot work past. To help make these moments easier, I created a "T4/SXE Install" video for the SD. I know it is not exactly the same as your application, but it might give you a bit of insight into what you are looking at instead of looking at still images and comparing them.


I also have a results video in my playlist on the YouTube channel, but I feel that is far enough off base from your application that I will leave it alone and if people wish to seek it out, they can. It is called "7.3L Borg Warner SXE Results" for anyone interested.

Looks like you are well on your way and doing your due diligence in order to have a successful journey. Your truck will be a completely different animal and a one of a kind. I would be more than pleased to shake your hand one day at a Meet & Greet while the other SD owner's gawk at your Polar Express.

Keep up the research and set a COA (course of action) and achieve your goals!

 
Reply
Old Nov 14, 2020 | 09:43 AM
  #47  
MJ79's Avatar
MJ79
Tuned
Joined: Sep 2018
Posts: 389
Likes: 1
Originally Posted by Sous
I am sure I would, but I don't have the space or budget to support another vehicle. So, I will live vicariously and cautiously through the OBS forums eyes... Also, I looked for my hand shaker for nearly a year before I found the right one. I passed up on dozens of slush box trucks. I enjoy the ZF6 each time I drive the truck. It is part of the experience for me.


Good! From what I can gather his transmissions and customer service used to be top notch. That does not appear to be the case any longer. At least you got in while the gettin was gud.


I don't get over here much because I would probably end up with an OBS, but we do like to visit our brothers and sisters from time to time. Likewise though, we enjoy having OBS owners in the SD forum as well. We have a couple of regular's over on the SD forum from the OBS side. @97-psd even attended a North GA Meet & Greet this past summer and stole the show when he showed up in his OBS. Perhaps we can talk Dmco into showing up with the Polar Express one day!


Jason speaks from the heart and has wise words of wisdom and caution!
I tease, but I also searched quite awhile for my truck. I wanted a cclb with a 5 speed. I think my wait was worth it. The truck is a Centurion, so that was just icing on the cake. I'm now the third owner.

 
Reply
Old Nov 14, 2020 | 09:47 AM
  #48  
TheFecalFanatic's Avatar
TheFecalFanatic
Laughing Gas
5 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2020
Posts: 1,231
Likes: 284
From: NT, See you in the
Given the choice I would have loved a ZF5 in my truck, but not enough to swap over. The auto has gotten alot better with just tuning to where I dont hate it or want to swap anymore.
 
Reply
Old Nov 14, 2020 | 10:05 AM
  #49  
96 OBS's Avatar
96 OBS
Laughing Gas
Joined: Oct 2019
Posts: 949
Likes: 109
From: Fowler Colorado
I searched long and hard for my crew cab 5 speed as well. Looking back i would have been happy with an auto as well but I finally had found the right truck. That’s a good looking polar express tho! Excited to follow the progress!
 
Reply
Old Nov 14, 2020 | 09:16 PM
  #50  
97-psd's Avatar
97-psd
Logistics Pro
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2007
Posts: 4,580
Likes: 839
From: knoxville, tn
Hey @Sous ! Glad to see you in the OBS section.

The great thing about 7.3 guys is that they almost never care whether it is a SD or a OBS.

I am looking forward to the next GA get together.


OP, your truck is coming along very well and I love the name of your truck
 
Reply
Old Nov 14, 2020 | 11:22 PM
  #51  
BBslider001's Avatar
BBslider001
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2012
Posts: 10,590
Likes: 382
From: Texas
OP, you are definitely going about it and approaching in the correct way. I'm just following along. I only have two things.

1) No to John Woods, yes to BTS
2) milder injectors since you tow (ask Glenn)

Beautiful truck!!
 
Reply
Old Nov 15, 2020 | 05:10 AM
  #52  
FinnishStroker's Avatar
FinnishStroker
Cargo Master
Joined: Mar 2019
Posts: 2,907
Likes: 788
From: Kinnula,Finland
^^^^^^

Yes,160/30 for mostly towing rig.

About SD guys in OBS forum or vice versa..
I'm happy to give my 💩 advices to all 7.3 owners..
 
Reply
Old Nov 15, 2020 | 07:22 AM
  #53  
Dmco's Avatar
Dmco
Thread Starter
|
Tuned
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2020
Posts: 403
Likes: 171
From: Greenville, SC
@Sous I stumbled across your videos on YouTube, which is how I eventually found this forum! I was searching for real world performance results when towing, and your detailed videos and writeup was exactly what I needed. Thank you! I look forward to meeting you and the others, and have the Feb meet & greet on the calendar. Funny story, my wife was just talking about Vogel State Park and how we should check it out. If the weather is nice, I will bring the whole family and camp.

To all others, thanks for the kind words and feedback. I’m excited to find this forum with detailed and thoughtful responses. It reminds me of the Land Cruiser community I am also part of over at IH8MUD.

Obsession T4 kit is ordered. Dan is putting together a flexible metal turbo drain for me. OBS Solutions intercooler mounting kit is ordered. I am still researching which intercooler to go with.

Right now I am researching e-fuel kits. I want hard lines in the engine area, so I think that narrows it down to Irate or 444fab. Having trouble finding good photos of how 444fab routes their hard lines and potential T4 compatibility. I sent an email to them for more info.

Sounds like I’m going with BTS for the transmission. I like how they do builds, no “stage” based tiers, just one solid transmission that Brian tunes based on his phone call with you.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Nov 15, 2020 | 08:02 AM
  #54  
BBslider001's Avatar
BBslider001
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2012
Posts: 10,590
Likes: 382
From: Texas
Originally Posted by Khan
Given the choice I would have loved a ZF5 in my truck, but not enough to swap over. The auto has gotten alot better with just tuning to where I dont hate it or want to swap anymore.
Come on....you know you want to swap...

But yes, tuning can make all the difference...and it is getting REALLY difficult to find manuals these days. When I found Ike, he was a Supercab and I had been looking for two months. I had to compromise, but then my kiddos got bigger and we got another Heeler, so the crew cab was a MUST. Once again, I looked and looked and had to compromise 4wd AND ended up with a dually....no complaints, but I was NOT going auto....it's a personal thing. WE jus thad the commitment to keep Ike as long as we could, and that was almost 4 years. I am even more committed to the build of this truck because I really hope she is around for the next 10 years. There is no reason she shouldn't be. Annnnnyways.....
 
Reply
Old Nov 15, 2020 | 08:09 AM
  #55  
TheFecalFanatic's Avatar
TheFecalFanatic
Laughing Gas
5 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2020
Posts: 1,231
Likes: 284
From: NT, See you in the
Originally Posted by BBslider001
Come on....you know you want to swap...
I mean I still do, but at this point I'll let Sam or Brian build me a beefy E4OD and be done with it.

If I was going to swap I'd go straight for the ZF6
 
Reply
Old Nov 15, 2020 | 08:53 AM
  #56  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,352
Likes: 5,946
From: Lake Hartwell, GA
FTE Emeritus
Originally Posted by 97-psd
Hey @Sous ! Glad to see you in the OBS section.

The great thing about 7.3 guys is that they almost never care whether it is a SD or a OBS.

I am looking forward to the next GA get together.
Ben, this is a nice place to be. I have found myself visiting here more and more over the past couple of days since Dmco is just 50 miles up the road from me and invited a few of us over. Some beautiful trucks and good company over here! We too look forward to having you at the next GA Meet & Greet. We are roughly shooting for Presidents Day 2021 at Vogel State Park, but nothing has been solidified yet. I think @ArmyLifer is planning to bring his camper up from AL and was asking if I was going to do the same. Time will tell Ben, but we will see you soon and perhaps the Polar Express will make and appearance!

Originally Posted by Dmco
@Sous I stumbled across your videos on YouTube, which is how I eventually found this forum! I was searching for real world performance results when towing, and your detailed videos and writeup was exactly what I needed. Thank you! I look forward to meeting you and the others, and have the Feb meet & greet on the calendar. Funny story, my wife was just talking about Vogel State Park and how we should check it out. If the weather is nice, I will bring the whole family and camp.

To all others, thanks for the kind words and feedback. I’m excited to find this forum with detailed and thoughtful responses. It reminds me of the Land Cruiser community I am also part of over at IH8MUD.

Obsession T4 kit is ordered. Dan is putting together a flexible metal turbo drain for me. OBS Solutions intercooler mounting kit is ordered. I am still researching which intercooler to go with.

Right now I am researching e-fuel kits. I want hard lines in the engine area, so I think that narrows it down to Irate or 444fab. Having trouble finding good photos of how 444fab routes their hard lines and potential T4 compatibility. I sent an email to them for more info.

Sounds like I’m going with BTS for the transmission. I like how they do builds, no “stage” based tiers, just one solid transmission that Brian tunes based on his phone call with you.
I am glad you found my videos, which led you to the FTE. This is unlike any other forum or social platform on the internet. We still have some undesirables that stray in from time to time, but mostly it is good people, good ideas and good conversation.

Vogel is pretty nice, but we prefer some of the more isolated boondocking spots near Highlands NC and up at Hurricane Creek. We also like to camp on lake Hartwell because the CoE parks are very nice with large spots and the lake is 1 mile from our house. We have 6 CoE parks within 40 minutes of us and we try to take full advantage of that. There is some great camping around here, have you looked at places like Three Forks or Target Tree near the Appalachian trail? Check them out sir, they are just a short trip for you from the Greenville area!

IH8MUD, that is a funny name for a Land Cruiser forum!

Good choice on the Obsession, I think you will like it. Plus, it is shiny from the get go. Some people do not care about shiny or what looks good under the hood, but I tend to enjoy opening the hood to see clean and well cared for parts.

CNC Fab has a T4 hard line kit that AKCooper9 on the SD side helped develop because they did not have one out yet. I have heard good things about the kit, but I opted not to get it because of personal reasons and my opinion on the fuel system performance. Corey (owner of CNC Fab) is a great guy to talk to and deal with if you decide to sway away from 444fab or Irate. Up to you 100% sir, just wanted you to be aware of your T4 choices for fuel line kits going forward.

As I mentioned earlier, BTS is the top dog for transmissions. He has top level prices, but he stands behind his product and is a great person to work with. That is an expensive choice, but a solid choice. How does that saying go "cry once"?

It seems you have a good group of guys/gals here on the forum and some near your location physically in case you needed an extra hand. I look forward to the day I can see your Polar Express in person!

Originally Posted by Khan
I mean I still do, but at this point I'll let Sam or Brian build me a beefy E4OD and be done with it.

If I was going to swap I'd go straight for the ZF6
Khan, no need to swap to a ZF6! I love my ZF6, but doing a manual swap is a big project and if you are planning on the BTS or Sam Wyse route, either of those will suit your needs and goals just fine.

You have made some good choices for your truck and have a lot to look forward to going forward in your life. There are some uncertainties facing you soon and my offer to help out in anyway I possibly can stands. You have my number, call or text anytime you need.
 
Reply
Old Nov 17, 2020 | 03:12 PM
  #57  
Dmco's Avatar
Dmco
Thread Starter
|
Tuned
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2020
Posts: 403
Likes: 171
From: Greenville, SC
The parts shopping list is coming together! I’m trying to get my plan dialed in before black friday sales begin.

Today I got on the schedule for a BTS transmission. He is so busy my build date is scheduled for Jan 12th.

The last big decision left for me is injector size. I have been scouring threads and learning all about that.

I know I should probably just go 160/30 for towing. But I am tempted on the hybrids like 205/30 or 238/80.
 
Reply
Old Nov 17, 2020 | 04:05 PM
  #58  
FinnishStroker's Avatar
FinnishStroker
Cargo Master
Joined: Mar 2019
Posts: 2,907
Likes: 788
From: Kinnula,Finland
Keep the nozzles 30% over,because tow rig..
 
Reply
Old Nov 17, 2020 | 05:29 PM
  #59  
RacinJasonWV's Avatar
RacinJasonWV
Lead Driver
5 Year Member
Community Builder
Liked
Top Answer: 1
Joined: Jul 2017
Posts: 6,855
Likes: 2,332
From: WV
Club FTE Silver Member

@Bitterroot Diesel may be able to help you with an injector choice.
 
Reply
Old Nov 17, 2020 | 06:25 PM
  #60  
TheFecalFanatic's Avatar
TheFecalFanatic
Laughing Gas
5 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2020
Posts: 1,231
Likes: 284
From: NT, See you in the
Speaking as someone that has 160/0's if I were to do it again I'd go for the 205/30's. Great on oil, and the BTS is more than enough for them.
 
Reply



All times are GMT -5. The time now is 10:27 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE