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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Poll Stock HFCM (Fuel Pump) Lifespan

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Old Jan 15, 2019 | 09:12 AM
  #16  
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You might want to see what the folks on the Org have to add to this. These are probably the two most active 6.0L forums.

I do know of one moderator that thinks very poorly of these pumps, but I just didn't think it was a huge issue. Thanks for starting this thread.

I do wonder if being tuned (or heavily tuned) has an impact on failure rate. I have been on the SRL+ for over 100k miles, so it hasn't been an issue for me, but maybe it could have an impact.
 
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Old Jan 15, 2019 | 09:52 AM
  #17  
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For me, being on the .org is like going to a Proctologist.

I would expect going to a higher pressure fuel pressure would be more of strain to the HFCM then any tuning. The regulator being a bypass circuit will always have a throughput of the relative same volume, summing the fuel used plus fuel returned from my view. Increasing the pressure, even the 55 to 65psi boost could have if it's not designed for it. But it's supposed to handle 100psi, so who knows.......
 
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Old Jan 15, 2019 | 10:00 AM
  #18  
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Originally Posted by TooManyToys.
For me, being on the .org is like going to a Proctologist.

I would expect going to a higher pressure fuel pressure would be more of strain to the HFCM then any tuning. The regulator being a bypass circuit will always have a throughput of the relative same volume, summing the fuel used plus fuel returned from my view. Increasing the pressure, even the 55 to 65psi boost could have if it's not designed for it. But it's supposed to handle 100psi, so who knows.......


Since the return regulator and tubing is a fixed system, I would assume that the flow in that return loop is fairly constant if the pressure regulator maintains a stable pressure. So a tuned truck is going to use more fuel than a non-tuned truck. The total fuel flow through the pump will then be higher. At a minimum, this higher fuel flow will result in lower suction pressures because the suction system is also a "fixed" piping/tubing system. Also, higher flow means more work done by the pump. This work means heat as well. Is it enough to affect the pump?? Who knows. Of course this also depends on the type of pump it is. I don't believe it is a positive displacement pump (constant volume/flow), but I could be wrong. If it is a centrifugal type pump, you then have a "pump curve" that the pump operates on and who knows where the optimum efficiency point is.
 
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Old Jan 15, 2019 | 03:00 PM
  #19  
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I see where this is going. I'll probably never replace that ol pump now.
 
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Old Jan 15, 2019 | 03:09 PM
  #20  
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Then we'll both have spares.

it's amazing so many responders have similar mileage.
 
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Old Jan 19, 2019 | 12:42 PM
  #21  
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I wouldn't count mine into this equation as I think the dealer was trying to soak me for mine. I had just replaced 2 injectors and they did the updates on that side including the Blue Spring update. I noticed a high pitch whine once I got my truck back from the shop. I brought it back to the mechanic and he listened to it and "ya your fuel pump is bad". Truck was at a 100K. After hearing how much I said screw that I am doing it myself and I did. Ironically, low and behold the new pump is making the same noise. So at this point I swapped out a pump not needed but on the bright side I have a good spare and I am not using that dealership again for repairs.

T
 
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Old Jan 19, 2019 | 06:20 PM
  #22  
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156,000 on mine. I found the HFCM drain plug corroded and the stem is missing. I know when I opened it up a gush of fuel came out (I think because the engine filter was open) so hopefully all debris from it got washed out too. Where did the stem go?
 
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Old Jan 19, 2019 | 07:19 PM
  #23  
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Probably laying in the bottom the chamber inert.



 
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Old Jan 19, 2019 | 08:44 PM
  #24  
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Originally Posted by TooManyToys.
Probably laying in the bottom the chamber inert.


Does it need to be removed or is it ok? Will a new plug be able to be installed without a problem if it is in there?
 
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Old Jan 19, 2019 | 08:51 PM
  #25  
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I've never ran into this before.

Here is a thread with some good pictures and discussion


https://www.ford-trucks.com/forums/1...your-hfcm.html
 
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Old Jan 19, 2019 | 09:08 PM
  #26  
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278,000 nothing but Motorcraft filters
 
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Old Jan 19, 2019 | 09:15 PM
  #27  
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Thanks! This project will be on my list, sounds like time to take another bath in diesel.
 
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Old Jan 19, 2019 | 09:51 PM
  #28  
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Originally Posted by Excurvelle
156,000 on mine. I found the HFCM drain plug corroded and the stem is missing. I know when I opened it up a gush of fuel came out (I think because the engine filter was open) so hopefully all debris from it got washed out too. Where did the stem go?
I’m guessing since you say the plug was all corroded it is the original style steel plug and not the updated brass version? If so there wasn’t a stem. If it IS the updated brass version and it’s missing the stem, well...enjoy your diesel bath
 
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Old Jan 20, 2019 | 02:31 AM
  #29  
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Coming up to 150k on mine and afaik it's the original. Good diesel in Europe so the filters are rarely dirty when I change them.
 
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Old Jan 20, 2019 | 05:54 AM
  #30  
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Originally Posted by tfunk88


I’m guessing since you say the plug was all corroded it is the original style steel plug and not the updated brass version? If so there wasn’t a stem. If it IS the updated brass version and it’s missing the stem, well...enjoy your diesel bath
I guess I am confused then, it is the original plug that is corroded (with the HEX head), did it have a shaft or was it just a plug?
 
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