1966 F100 Shortbed Styleside Full Stock Resto Build Thread
Heh, I just like to poke fun at the Chevy guys on the Ford forums. I personally dont care to be honest. Heck, I even drive a Chevy for my daily driver, '06 Trailblazer, and when I went to the FTE get together here in WI, boy did I catch some grief. 
Ive been there on the repairs your doing. That particular area is a SOB to work on without a doubt. Your doing a great job, and Im seeing things that youre doing that I wish I would have done different.

Ive been there on the repairs your doing. That particular area is a SOB to work on without a doubt. Your doing a great job, and Im seeing things that youre doing that I wish I would have done different.
Funny, I’m a VW guy too. Below is a picture of my 63 sitting along side my 66 F100, my toys.
Beetles have been a part of my life since I was in high school, I would pick one up every couple of years, run it as a daily commuter then sell it. I can tell you stories about everyone of them, the 66 with no starter, I had a pull cord you put around the flywheel and started it like an outboard motor. The 64 with the flared fiberglass fenders, I taught my two daughters how to drive on that one. In 1997 I purchased a 1967 Beetle called “Baby Blue” and I drove that car everyday 60 miles to and from work. Now I’m at a point in life where I can buy one and enjoy it as a hobby car, fix it up and drive it on the weekends.
On 8/6/06 I purchase this 1963 Volkswagen Beetle Model 113. It spent it’s entire life in Oakland, the original owner purchased me from Oliver Imported Cars in Berkeley <?xml:namespace prefix = st1 ns = "urn:schemas-microsoft-com
his wife couldn’t bear to sell it, so, she kept me in the garage for 8 years.
I purchased this 1966 F-100 (4/8/2013) from Jim (no last name) his grandfather purchased the truck new, from Dunning Ford in <st1:City w:st=" border=" alt="" 0?></st1:City>Ukiah <st1:State w:st="on">CA</st1:State>. When he passed away in 1972 Jim's grandmother didn’t want anyone driving the truck so is sat in the barn from 1972 to 1990. His Grandmother passed away in 1990 and Jim’s dad purchased the truck from the estate. So it had sat in the barn from 1972 to 1990, 18 years. The engine is original the only thing that has been replaced is the transmission.<O
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SORRY did not mean to hijack your Thread

And don't ask me why that "Click the image to open it full size" is in the middle of the post..........


Started back on the right side rust repair today, got everything cut out and a couple pieces ready to weld back in.
Started by drilling the spot welds. These weren't welded to anything though...:crazy:

Separating the layers.

Inner rocker out, exposing whats left of the kick panel layer.

Inside half of the inner rocker.

Making a paper template to fix the rusted spot.

Template transfered to metal, and I rolled a bead along the spot what will be the edge once its bent.

Bending the edge in the metal brake.

Edge detail.

Front edge folded up straight like the original piece.

Both pieces bead blasted, marking the original for cutting.
Started by drilling the spot welds. These weren't welded to anything though...:crazy:

Separating the layers.

Inner rocker out, exposing whats left of the kick panel layer.

Inside half of the inner rocker.

Making a paper template to fix the rusted spot.

Template transfered to metal, and I rolled a bead along the spot what will be the edge once its bent.

Bending the edge in the metal brake.

Edge detail.

Front edge folded up straight like the original piece.

Both pieces bead blasted, marking the original for cutting.
Made the passenger side kick panel yesterday. Had a couple beads to roll in it and I had to form a curved 90* flange on one edge.




I started comparing the original inner kick panel on the driver side to the patch I made Monday, and there were differences that I didn't catch. The passenger side was rusted away badly and the template I made from that didn't carry over the original shape well enough. So I made a new template from the driver side and made two new pieces, L&R.
This shows the curved top flange that I made straight on Monday's piece.

Making the top flanges.

Rolled a bead on the edge.

Welding the flange to the new inner rocker patch.



Smoothing the welds with a 2" grinder, being careful not to lose the details of the rolled edge.

Sanded with the DA to smooth the grinding marks.

Panel for the other side.




I started comparing the original inner kick panel on the driver side to the patch I made Monday, and there were differences that I didn't catch. The passenger side was rusted away badly and the template I made from that didn't carry over the original shape well enough. So I made a new template from the driver side and made two new pieces, L&R.
This shows the curved top flange that I made straight on Monday's piece.

Making the top flanges.

Rolled a bead on the edge.

Welding the flange to the new inner rocker patch.



Smoothing the welds with a 2" grinder, being careful not to lose the details of the rolled edge.

Sanded with the DA to smooth the grinding marks.

Panel for the other side.
Thanks, we're using 18g and 20g.
Thanks Customcab!































