Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

2004 6.0 4x4 rear dust shields

Thread Tools
 
Search this Thread
 
Old Oct 23, 2012 | 03:51 PM
  #1  
run6.0run's Avatar
run6.0run
Thread Starter
|
Postmaster
15 Year Member
Joined: Jan 2008
Posts: 3,174
Likes: 10
From: Kansas City MO
2004 6.0 4x4 rear dust shields

Well, I'm into another project. I figured I might as well document it. The emergency brake shoes are worn out. Prob been used since this truck has 880k on it. I noticed a lot of noise from the rear pass side. The dust cover was almost rusted away and the shoes had no brake element.



Removed the rotor, caliper, axle




More to come in a bit.
 
Reply
Old Oct 24, 2012 | 01:39 AM
  #2  
run6.0run's Avatar
run6.0run
Thread Starter
|
Postmaster
15 Year Member
Joined: Jan 2008
Posts: 3,174
Likes: 10
From: Kansas City MO
Most of it is pretty straight forward. So I'm gonna go with the pics


This was after pulling the axle


This is the hub nut.


Outer wheel bearing


Brake lines like this




Little oring on the end of the axle




No wonder they didn't work


This is the backside of the dust shield


This is the hub nut tool.


After getting the hub nut off, and the outer wheel bearing out, 3jaw puller,,,, 2 jaw would prob work also


Way easier to remove the e brake cable like this


Gotta separate the cable here


It's fairly easy to do by hand




Here's the seal $30 each


Very easy to pull the old seal with the puller


The tabs on the end of the cable are a little tricky to release


The studs have to come out to separate the dust shield


One of the claws on that hammer broke,,, but the lip in the center is where I needed to hit to separate them


Not much left on there.


Ok, the big spring that is on the back needs to be on the bottom. The two springs hook in the same hole, by making sure the back, bigger springs hooks are on the bottom half of the hole, then the smaller spring in the front, will clear the hub after mounting it.












That all the pics. Sorry but it was dark when I got back to reassemble it. Just thought I would take pics of this. Hope it helps someone.
 
Reply
Old Oct 24, 2012 | 02:02 AM
  #3  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
I bet your looking to get back to work driving so you can have
some time off < Snicker > 2 trucks being worked on in one
driveway. Most here don't know about the rebuild project.

Sean
 
Reply
Old Oct 24, 2012 | 08:08 AM
  #4  
xmontex4's Avatar
xmontex4
Logistics Pro
Joined: Nov 2010
Posts: 4,654
Likes: 20
From: Tewksbury, MA
Subscribing, mine are starting to rust out in the rear as well
 
Reply
Old Oct 25, 2012 | 02:47 PM
  #5  
run6.0run's Avatar
run6.0run
Thread Starter
|
Postmaster
15 Year Member
Joined: Jan 2008
Posts: 3,174
Likes: 10
From: Kansas City MO
I put it back together at night. Sorry but no pics of it. Getting the springs on the e brake shoes were the biggest pain.

I needed the $30 seals ($30 each ,,, needed 2) they are pictured

There are two orings, one on each end of the axle shaft,

Need the hub nut tool,,, pictured

Need the brake hardware kit.

Two dust shields

New e brake pads

Big 3 jaw puller.

The rest are basic sockets n stuff

Make sure the lugs on the wheels are torqued before torquing the axle shaft bolts. I think the axle shaft torque was 80ft lb.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
bpounds
S. California Chapter
10
Apr 4, 2014 08:30 AM
run6.0run
6.0L Power Stroke Diesel
73
May 5, 2013 07:45 PM
clhart426
1973 - 1979 F-100 & Larger F-Series Trucks
9
Mar 7, 2012 06:31 AM
superduty4x4
1994.5 - 1997 7.3L Power Stroke Diesel
21
May 9, 2011 11:00 PM
quadzjr
Offroad & 4x4
51
Sep 12, 2007 09:53 PM




All times are GMT -5. The time now is 11:09 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE