Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Fuel pump problem?

Thread Tools
 
Search this Thread
 
Old Feb 20, 2009 | 10:16 AM
  #1  
jsmahan's Avatar
jsmahan
Thread Starter
|
Senior User
Joined: Feb 2004
Posts: 144
Likes: 0
Fuel pump problem?

I've done a lot of searching on here and nothing quite explains my issue. Truck starts and runs fine. No obvious fuel or boost leasks ( I've been all over these).
The first issue is a noticeable change in the sound of the fuel pump on the frame rail. I've always heard the pump as normal but now have a high pitched noise from it. Fuel bowl fills fairly quickly and will continue to run if the drain is open.
Secondly, I have no smoke when getting into it. I'm not concerned about making huge black clouds but I used to at least have a little smoke.
Also, when accelerating there is a 2-3 second pause until the power kicks in. Push the go pedal and wait. It is very noticeable when pulling out going up a hill and shifting up.
My main question, can the pump loose ability to pump gradually or is it in the either it works or its dead catagory?
I need to do the pre-pump mods but want to make sure I have a good pump first. I do not have a fuel pressure gauge yet and may be a little while before I can get one set up. Any ideas?
 
Reply
Old Feb 20, 2009 | 10:30 AM
  #2  
Skorpion007's Avatar
Skorpion007
Freshman User
Joined: Feb 2009
Posts: 28
Likes: 0
I have seen fuel pumps with "borderline" fuel pressure readings, only out of spec by 1-2 PSI. I have also seen fuel pumps with a volume deficiency. I don't know what the fuel volume spec is for a 7.3, maybe someone on here can help. A noisy fuel pump can sometimes mean its on the way out, I would get a fuel pressure gauge and get some real data to work with.
 
Reply
Old Feb 20, 2009 | 10:37 AM
  #3  
edub32's Avatar
edub32
Posting Guru
Joined: Aug 2004
Posts: 1,130
Likes: 0
From: Rural Central Ohio
probly the fuel filter.
 
Reply
Old Feb 20, 2009 | 10:39 AM
  #4  
jsmahan's Avatar
jsmahan
Thread Starter
|
Senior User
Joined: Feb 2004
Posts: 144
Likes: 0
Fuel filter has been changed. Truck is serviced regularly.
 
Reply
Old Feb 20, 2009 | 10:48 AM
  #5  
edub32's Avatar
edub32
Posting Guru
Joined: Aug 2004
Posts: 1,130
Likes: 0
From: Rural Central Ohio
I'm in the same boat as you only mine is way worse now. It sounds like some restriction is putting a load on the fuel pump.
 
Reply
Old Feb 20, 2009 | 11:29 AM
  #6  
jsmahan's Avatar
jsmahan
Thread Starter
|
Senior User
Joined: Feb 2004
Posts: 144
Likes: 0
I'm going to attempt to blow back into the tank from the pump inlet line and see if that has any effect.
 
Reply
Old Feb 20, 2009 | 06:39 PM
  #7  
MX_Fyrcaptain's Avatar
MX_Fyrcaptain
Senior User
Joined: Feb 2009
Posts: 405
Likes: 0
From: Vacaville, Ca.
fuel pump

I had the same problem. My fuel pump went out at the same time as my Cam sensor. The truck would run fine for a while, then it would act starved for fuel. I replaced the $400 fuel pump and the sensor. Now the truck runs fine. (99 F-350, 4" exhaust, super chip)
 
Reply
Old Feb 21, 2009 | 08:47 AM
  #8  
jsmahan's Avatar
jsmahan
Thread Starter
|
Senior User
Joined: Feb 2004
Posts: 144
Likes: 0
Since I haven't done it yet, I'm going to do the pre-pump mods and see if it helps. Once that is taken care of, I can then look at the pump. Just working my way forward.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Feb 21, 2009 | 08:52 AM
  #9  
Kwikkordead's Avatar
Kwikkordead
Fleet Owner
Shutterbug
Liked
Loved
Community Favorite
Joined: Jun 2004
Posts: 25,090
Likes: 1,112
From: Rio Rico, AZ.
Originally Posted by jsmahan
Since I haven't done it yet, I'm going to do the pre-pump mods and see if it helps. Once that is taken care of, I can then look at the pump. Just working my way forward.
Yes, it sounds like the filter in the mixing chamber is getting clogged.
 
Reply
Old Feb 21, 2009 | 10:15 AM
  #10  
edub32's Avatar
edub32
Posting Guru
Joined: Aug 2004
Posts: 1,130
Likes: 0
From: Rural Central Ohio
kwikk, or anyone that wants to chime in, what do people do with the white filters in the mixing chamber? I know with the hutch mod they completely delete it but I'm not sure I have the time to get parts together.
 
Reply
Old Feb 21, 2009 | 05:25 PM
  #11  
jsmahan's Avatar
jsmahan
Thread Starter
|
Senior User
Joined: Feb 2004
Posts: 144
Likes: 0
I just ordered the kit from ITP w/o the filter. Will save a lot of running around and guessing.
 
Reply
Old Feb 22, 2009 | 09:32 AM
  #12  
Kwikkordead's Avatar
Kwikkordead
Fleet Owner
Shutterbug
Liked
Loved
Community Favorite
Joined: Jun 2004
Posts: 25,090
Likes: 1,112
From: Rio Rico, AZ.
Originally Posted by edub32
kwikk, or anyone that wants to chime in, what do people do with the white filters in the mixing chamber? I know with the hutch mod they completely delete it but I'm not sure I have the time to get parts together.
Originally Posted by jsmahan
I just ordered the kit from ITP w/o the filter. Will save a lot of running around and guessing.
I have learned, (the hard way) that there is a screen on the inlet side of the fuel pump that will quickly clog up if you eliminate the little filters in the tank.
If you want to Hutch the tank, ( a good idea ), then you really need to install something like this.
THE FILTER

THE FILTER BASE

Plumb it in between the fuel tank and the inlet for the fuel filter.
Once that is done it will be an easy spin off the old spin on the new one on an as needed basis.
 
Reply
Old Feb 22, 2009 | 02:25 PM
  #13  
SkySkiJason's Avatar
SkySkiJason
Hotshot
Joined: Jul 2008
Posts: 12,782
Likes: 2,142
From: N.GA Mountains
Club FTE Gold Member
You can put a piece of hose and a cheap press. gauge (under $10 at hardware store) on the filter bowl drain to check FP. Just add clamps to little piece of hose that attaches filter to steel line that runs down front of block and add hose to end of steel line so ya can see gauge. Open drain and start truck to check pressure. I made the hose on end of steel line long enough I can collect bowl contents in a water bottle, etc for inspection. (after removing gauge)

If ya have good pressure (50-60psi) then look for restriction at pump inlet. Dunno if you'd have any luck gently blowing back into tank to release stuff at that screen????

Lifetime warranty replacement pump well under $200 around here??? Change it in about 10 min's too!

Not to be a smart azz, but just because filter is newish, does not mean it is not plugged up. Have you looked at it?

FWIW, I've found off-idle throttle response to still be good, even with a bad filter - but engine will 'run out' of fuel after a couple seconds in the throttle! I have a FP gauge in truck, so I can also see this happening - the filter can flow enough juice for idle, but not high demand...
 
Reply
Old Feb 22, 2009 | 07:22 PM
  #14  
jsmahan's Avatar
jsmahan
Thread Starter
|
Senior User
Joined: Feb 2004
Posts: 144
Likes: 0
Thanks Kwik and Sky. I will be tackling this sometime this week if time allows. Got to service a TDI and rebuild a Toyota frontend first.

Sky, what kind of pressure gauge did you place in the cab. Not real keen on a true mechanical gauge w/ possibilty of fuel leak. I have been looking at the Autometer electrical gauge though.

Kwik, where would be a good place to pick the filter base up. I was planning on some type of regular in-line filter but if the cost is reasonable, I like that setup.
 
Reply
Old Feb 22, 2009 | 08:06 PM
  #15  
adamzelazowski's Avatar
adamzelazowski
Senior User
15 Year Member
Joined: Nov 2008
Posts: 289
Likes: 0
Go under the truck unplug fuel line its simple on clips then conect hose put thru diesel can and start the engine fuel tank probably is clog. I have same problem fuel pump runs loud or remove fuel filter and check if its on top fuel when you feel no power on acelerating then shot off and check fuel filter i have some picture if you wany
 
Reply



All times are GMT -5. The time now is 06:42 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE