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Old Dec 7, 2008 | 01:49 PM
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Rebuilding a ZF5

Has any one ever rebuilt a ZF 5 speed tranny? I recently swapped a ZF (to replace the busted M5OD) into my 96 F150 as part of an upcoming 4x4 conversion. The P.O. ran 80-90 gearlube in it... I am aware it's supposed to have D/M ATF. I refilled the tranny with ATF and it's making all kinds of racket, growling and such. I drained out a couple quarts and refilled it with some Lucas oil stabilizer, which did help. Now that I am driving my diesel pickup for the winter I want to pull this one in and finish the 4x4 conversion. I have decided that I should probably pick up a rebuild kit and go through this tranny. I have heard that ZFs are a PITA to rebuild is this true? I did an old NP435 a few years ago, it wasn't too bad. Any feedback is much appreciated!
 
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Old Dec 8, 2008 | 12:30 PM
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Any takers?
 
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Old Dec 8, 2008 | 05:16 PM
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A guy on here, frederic is his screenname, has rebuilt one before. Try sending him a private message or email, as I haven't seen him online in a while.
 
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Old Dec 8, 2008 | 10:38 PM
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Thanks Eric, I guess I'll have to track him down.
 
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Old Dec 9, 2008 | 05:24 PM
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I am also interested in this, as i am wanting to do the same.
 
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Old Dec 16, 2008 | 01:41 PM
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I have located several rebuild kits for this tranny, none of them come with syncronizers. I checked with one of the bigger auto parts distributors over in Grand Rapids MI and found out they had to be purchased separately... and they're not cheap. Oh well... I guess hopefully someone will chime in who has messed with one of these. Otherwise you guys will definately hear back from me about how good or bad of a job it was.
 
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Old Dec 16, 2008 | 08:56 PM
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Did you ever get a hold of Frederic?
 
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Old Dec 18, 2008 | 10:45 AM
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No, I haven't been able to find him. I would send him a PM but I am not sure how to go about doing so.
 
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Old Dec 18, 2008 | 05:53 PM
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see if this link works: https://www.ford-trucks.com/forums/private.php?do=newpm

If not, click on the "private messages" link just under your login name near the top left of these pages, or the "UserCP" link near the top left. Once that page loads, click on "send new message" in the left hand column. Type in the user name, subject and message then send.
 
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Old Dec 20, 2008 | 09:21 PM
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go on ebay there is a rebuild kit for the zf5 with syncros
 
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