Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

replacing booster and master

Thread Tools
 
Search this Thread
 
Old Nov 14, 2006 | 11:28 PM
  #1  
powerstroke6ltr's Avatar
powerstroke6ltr
Thread Starter
|
Elder User
Joined: Mar 2005
Posts: 905
Likes: 0
replacing booster and master

How difficult is it to bench bleed a master and replace a booster?? I think both mine are bad and found one for $150 new booster and reman master. I hear they come pre built jsut not bled. The reason i am looking at booster and master is the pedal fades to the floor and if i just hold my foot on the pedal, it hisses until i let up. Also, if i apply the brakes 2-3 times in a row in a short period of time, the pedal gets really hard and the truck doesnt stop barely. The pedal also sinks when holding the pedal, and goes almost to the floor. My final question is, do parts stores supply quality brake lines for the front, and should i change the drums and pads all at once?? I just need the passenger side...or should i replace everything at once?? Thanks!
 
Reply
Old Nov 15, 2006 | 09:34 AM
  #2  
Spectramac's Avatar
Spectramac
Posting Guru
Joined: Oct 2003
Posts: 2,438
Likes: 0
From: Monroe, WA
Bench bleeding is just putting a couple plastic fittings and clear hoses on the master and filling it with fluid. Put the lines up into the fluid and pump the cyl until the air bubbles are gone. Might want to separate the cyl from the booster to make it easier. Use a large #3 phillips screwdriver to push the piston in and out. A bench vise works well to hang on to the cyl while pumping it.

So the pedal sinks but you don't loose any fluid? That would be the master cyl. You should at least do brakes as a per axle set. You need to replace the rotors or at least have them turned so you know they are flat for the new pads to wear in to. I like to buy "loaded" calipers so I know I don't end up with one sticking and burning up the new pads/rotors. Any parts house should be able to get the hoses too (I think that's what you meant by 'lines'). If you were talking about the steel ones, you'll have to bend those up yourself with some straight pieces.
 
Reply
Old Nov 15, 2006 | 12:03 PM
  #3  
bc6.9's Avatar
bc6.9
Elder User
Joined: Sep 2006
Posts: 588
Likes: 0
The booster is very simple, the only hard part is getting at the nuts under the dash, it's a tight space to any work...when I replaced mine I had the dash off and was replcacing it with one with air conditioning, lol.
 
Reply
Old Nov 15, 2006 | 01:36 PM
  #4  
powerstroke6ltr's Avatar
powerstroke6ltr
Thread Starter
|
Elder User
Joined: Mar 2005
Posts: 905
Likes: 0
The lines look ok but for piece of mind i am going to replace them. If i read correctly, the booster and master are one unit meaning if i get the combined one, i just take out the old combination and put in the new one?? My diesel manual doesn't cover replacement.... what exact procedure do i follow and where are trouble spots?? My rear drum has grooves in it so i assume that i should replace both sides to be safe? Thanks!! Hopefully it will stop better then....
 
Reply
Old Nov 18, 2006 | 06:52 PM
  #5  
powerstroke6ltr's Avatar
powerstroke6ltr
Thread Starter
|
Elder User
Joined: Mar 2005
Posts: 905
Likes: 0
Another question...how do i tell what the truck GVWR is?? The auto store had above and under 7,---. My sticker in the door jamb is long long gone. Also, what would cause the spring attached to the star wheel reatiner and a cable to be too short?? The cable that wraps around the rear pad clip and then goes to the star wheel retainer arm holds the reatiner too far up so it can't lock the star wheel...thanks!
 
Reply
Old Nov 18, 2006 | 09:23 PM
  #6  
bigredtruckmi's Avatar
bigredtruckmi
Lead Driver
Veteran: Navy
Joined: Jan 2005
Posts: 7,782
Likes: 221
From: Huntington Indiana
Club FTE Gold Member
One thing we have run into is "bad rebuilds" we went thru 3 rebuilds before getting a good one. Drove us nuts at the shop. Get one with a warranty so you can get another with no hassle.

Get a haynes repair manual 36058. This book gives most of the answers to a lot of questions on brakes etc. It has helped a lot at home on my vehicles.
 

Last edited by bigredtruckmi; Nov 18, 2006 at 09:34 PM.
Reply




All times are GMT -5. The time now is 09:16 PM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE