Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Not sure about 1996 F250 rear brake line, pinched?

Thread Tools
 
Search this Thread
 
Old May 26, 2026 | 09:42 AM
  #1  
samuel4wolfpack's Avatar
samuel4wolfpack
Thread Starter
|
Tuned
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2023
Posts: 454
Likes: 51
Question Not sure about 1996 F250 rear brake line, pinched?

My 1996 F250 4x4 has the 12x3 rear drum brakes. On the rear left wheel area, I was able to free the brake line fitting that went to the old wheel cylinder, it appears the fitting itself had been rounded some; prior to my being able to loosen it. I felt some tight threading while turning the brake line fitting on the new wheel cylinder, before the tool slipped off the fitting. I did see a few small air bubbles while I was threading the brake line fitting back on the new wheel cylinder, but there was still some fluid remaining in the brake master reservoir. As a result of this tool having slipped off, it appears the brake line just behind the wheel cylinder appears to have been pinched, and this would make me suspect a reduced amount of brake fluid would flow through the line to that new wheel cylinder. Should I replace the rear left brake line, and if so what would be some suggestions of places for pre-bent rear axle brake lines? Or should I attempt to bleed the system and see if the pinched area of this rear left brake line stays intact and doesn't leak?
 
Reply
Old May 26, 2026 | 11:38 AM
  #2  
My4Fordtrucks's Avatar
My4Fordtrucks
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2015
Posts: 12,809
Likes: 2,431
How bad is it?
 
Reply
Old May 26, 2026 | 09:15 PM
  #3  
samuel4wolfpack's Avatar
samuel4wolfpack
Thread Starter
|
Tuned
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2023
Posts: 454
Likes: 51
Three pictures

It was a challenge to try and take different angles. One photo may make it look like the rear brake line is rubbing against the axle, but it is not.

From forward, looking towards back of vehicle
From forward, towards back of vehicle, rear left

From right, looking left towards wheel cylinder and brake line
From right, looking left towards wheel cylinder and brake line

Attempt at an overview, looking forward and left, towards rear left wheel cylinder and brake line
Attempt at an overview, looking forward and left, towards rear left wheel cylinder and brake line
 
Reply
Old Yesterday | 02:54 AM
  #4  
My4Fordtrucks's Avatar
My4Fordtrucks
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2015
Posts: 12,809
Likes: 2,431
Pre-bent line is only available as a kit so unless you are going to replace them all that doesn’t work. I would buy a piece of steel or nickel copper tubing to replace the line from the junction block to the wheel cylinder. One end will screw into to the block or cylinder. Bend to match the old line. Cut and flare the other end.
 

Last edited by My4Fordtrucks; Yesterday at 03:14 AM.
Reply
Old Yesterday | 06:47 AM
  #5  
JJF20's Avatar
JJF20
Hotshot
Joined: Nov 2017
Posts: 17,483
Likes: 2,772
From: Northern Ontario
My local parts stores stock (used to anyway) a selection of pre flared / nuts, various sizes and lengths, of Nicopp lines. Nicopp is easy to bend by hand. I used a couple pre made lengths like that on the rear brakes lines of my ‘96 yrs ago.

If all your lines are original, considering the age, not a bad idea to order a pre made kit from someone like Inline Tubes and replace all of them. Hoses too.
 
Reply
Old Yesterday | 07:21 AM
  #6  
tjc transport's Avatar
tjc transport
i ain't rite
Joined: Mar 2005
Posts: 65,481
Likes: 5,542
From: Marlboro Mental Hospital.
Club FTE Gold Member
in a pinch i would use it, but i would also replace it as that line is old, and will fail sooner or later.
i make my own likes out of alloy brake tubing. i used to have to change brake lines on my plow trucks every 2-3 years. since i switched to alloy lines on all vehicles as they start leaking, , i have not changed one in over 20 years.
 
Reply
Old Yesterday | 07:27 AM
  #7  
cougrrcj's Avatar
cougrrcj
Laughing Gas
15 Year Member
Photogenic
Liked
Loved
Joined: Jul 2009
Posts: 1,008
Likes: 405
From: NE Ohio
Club FTE Silver Member

That fitting is a gonner - and so is the pinched metal brake line. Line is easily replaced with new line from your local parts store. Buy a premade section w/fittings, cut and re-flare as necessary.

Hail-Mary option - cut the line as close to the fitting as you can get it, and then you can try a toothed extractor-type socket

Failing that, you'll be replacing that wheel cylinder as well (which will also make bleeding the brakes easier with a non-rusted bleeder screw!)
 
Reply
Old Yesterday | 07:46 AM
  #8  
1Butcher's Avatar
1Butcher
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2007
Posts: 2,807
Likes: 1,022
The subject is brakes.....right? Do it right.

The amount of brake fluid flow through a brake system is not much. The clearances between the pads and rotors/drums is darn near nothing. So, you are pushing enough fluid to move the pads to make contact. The most amount of flow is done by bleeding the system.

If I were you, I would swap out the rubber brake hoses too. They are 30 years old, they tend to be cheap, and you've got to bleed the system anyway. The bad thing about bulk line is it is rarely the exact size you need. What are you going to do with the excess?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Yesterday | 08:21 AM
  #9  
My4Fordtrucks's Avatar
My4Fordtrucks
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2015
Posts: 12,809
Likes: 2,431
Originally Posted by 1Butcher
What are you going to do with the excess?
Toss it the in the scrap pile? Last time I made a line I think the piece I got from the store was 7-8” too long.
 
Reply
Old Yesterday | 08:50 AM
  #10  
06f35097f350's Avatar
06f35097f350
5th Wheeling
Liked
Loved
Joined: Jun 2025
Posts: 48
Likes: 13
If I remember correctly the flare nut at the wheel cylinder and the flare nut at the junction block are two different size thread diameter. Might be worth taking a close look at that before you flare the wrong size nut on one end.
 
Reply
Old Yesterday | 08:24 PM
  #11  
samuel4wolfpack's Avatar
samuel4wolfpack
Thread Starter
|
Tuned
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2023
Posts: 454
Likes: 51
When I replaced the front calipers and pads last year on this truck; I replaced the front brake hoses in those spots at the same time. It appears that the SS tubes website has a rear axle brake hose kit of two (2) hoses, TRA9641 that can be ordered either with mild steel or stainless steel...has anyone ordered from them?
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ShadetreeEd
1973 - 1979 F-100 & Larger F-Series Trucks
12
Nov 12, 2024 08:48 PM
Basil17
1987 - 1996 F150 & Larger F-Series Trucks
8
May 22, 2022 01:12 PM
oldhard47
1987 - 1996 F150 & Larger F-Series Trucks
5
Jul 31, 2021 04:42 PM
Connecticut Calvin
1948 - 1956 F1, F100 & Larger F-Series Trucks
0
Jul 15, 2015 03:54 PM
93XLT150
1987 - 1996 F150 & Larger F-Series Trucks
15
Feb 12, 2011 06:12 PM




All times are GMT -5. The time now is 03:05 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE