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New Tensioner Pulley & Serpentine Belt

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Old Apr 27, 2026 | 07:16 PM
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New Tensioner Pulley & Serpentine Belt

Just changed the original pulley tensioner and also a new belt. Tensioner was worn out not completely though.
Used a Gates HD belt and Motorcraft tensioner for 2000 F150 4.6. A bit over 100 000 miles on it.

The belt wasn't really warn down but on days with moisture the squeaking would be noticeable for a few miles.
Slippage ?

The mechanic said that the AC compressor bearings have an audible worn down tone, and in need of replacement.

What brand AC compressor is good to go with?
There's 2 Motorcraft options w clutch and without.
Both are pricier than the Denso or UAC.
IS UAC Ok ?


 
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Old Apr 27, 2026 | 07:26 PM
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Do I need a Motorcraft AC compressor with or without a clutch ?
With clutch it's 360$ plus taxes and the model without the clutch is roughly $200.
A Denso AC compressor with clutch will be $200

 
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Old Apr 27, 2026 | 08:02 PM
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Doesn't the pulley itself have bearings? When the clutch is disengaged the pulley is spinning on its own bearings. When it's engaged the pulley becomes locked to the compressor shaft.

The compressor you show has no pulley. I wonder what bearings the mechanic was talking about.

There must be a reason that compressor clutch bearings are sold. You can buy a separate clutch also. You might be looking to buy the wrong part.
Good luck.

https://www.rockauto.com/en/catalog/...r+bearing,6548

https://www.rockauto.com/en/moreinfo...t=6572&jsn=629
 
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Old Apr 27, 2026 | 10:04 PM
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Originally Posted by BareBonesXL
Doesn't the pulley itself have bearings? When the clutch is disengaged the pulley is spinning on its own bearings. When it's engaged the pulley becomes locked to the compressor shaft.

The compressor you show has no pulley. I wonder what bearings the mechanic was talking about.

There must be a reason that compressor clutch bearings are sold. You can buy a separate clutch also. You might be looking to buy the wrong part.
Good luck.

https://www.rockauto.com/en/catalog/...r+bearing,6548

https://www.rockauto.com/en/moreinfo...t=6572&jsn=629
The serpentine tensioner has bearings.
The mechanic spun both the old/new serpentine tensioner to show me the difference.
The new Tensioner made no noise.
The old one that was removed had a noticeable difference in sound.

The mechanic indicated that the bearings in the pulley of the AC compressor were wearing out.
They spun the AC compressor pulley clockwise and counter clockwise.
Anyway, that AC compressor pictured above definitely can't be the right one....
I see no pulley on it.

If anything I'd likely buy the Denso AC compressor at half the cost. Denso is a reputable brand.
 
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Old Apr 27, 2026 | 10:13 PM
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Originally Posted by BareBonesXL
Doesn't the pulley itself have bearings? When the clutch is disengaged the pulley is spinning on its own bearings. When it's engaged the pulley becomes locked to the compressor shaft.

The compressor you show has no pulley. I wonder what bearings the mechanic was talking about.

There must be a reason that compressor clutch bearings are sold. You can buy a separate clutch also. You might be looking to buy the wrong part.
Good luck.

https://www.rockauto.com/en/catalog/...r+bearing,6548

https://www.rockauto.com/en/moreinfo...t=6572&jsn=629
The link you have there might be for a different year F150
 
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Old Apr 27, 2026 | 10:16 PM
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Probably cheaper to just replace the clutch. Just offering suggestions. Interesting problem.
 
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Old Apr 27, 2026 | 10:19 PM
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Originally Posted by F150_4x4
The link you have there might be for a different year F150
It's 2003. 97 - 06 are the same, apparently.
 
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Old Apr 28, 2026 | 08:36 AM
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I would just buy the cheapest NEW compressor you can find with a new clutch
Going the new ford way will cost you 600
I have a bunch of the ford stuff in my garage, new compressors and clutches, pulleys etc.
It's way cheaper to just use Ebay and buy a new one from one of the big AC outfits on there
Your clutch will be worn out
If you replace the compressor, replace the clutch too
If you can afford the new Ford stuff, then by all means, yes, do that
 
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Old Apr 28, 2026 | 08:37 AM
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Is the original comp still on there? In TX we tend to receive 10 years from those FS10s before output falls due to just flat wearing out.

No way I would just clutch swap it. I have a UAC, seems fine. Last Denso was made in China for my 05 Civic, so who knows.

Budget a flush and new accumulator, plus orings. PAO 68 is a far better oil than PAG, read the differences. Believe these spec a blue FOT also.

Did you swap the idler pulley also while in there?

Oh, my Fleetrunner belts would chirp a bit here and there until actually broken in for whatever reason.
 
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Old Apr 28, 2026 | 07:10 PM
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Originally Posted by Hit Man X
Is the original comp still on there? In TX we tend to receive 10 years from those FS10s before output falls due to just flat wearing out.

No way I would just clutch swap it. I have a UAC, seems fine. Last Denso was made in China for my 05 Civic, so who knows.

Budget a flush and new accumulator, plus orings. PAO 68 is a far better oil than PAG, read the differences. Believe these spec a blue FOT also.

Did you swap the idler pulley also while in there?

Oh, my Fleetrunner belts would chirp a bit here and there until actually broken in for whatever reason.
Idler pulley was corroded ...
Changed it last yr.
8 grooves UAC with clutch in pic.
Looks decent.


 
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Old May 1, 2026 | 07:55 AM
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Seems to work fine, do the entire system while down. If you can DIY, it is a day job and sub $300 total including flushing the evap.

Condenser I would probably just toss as trying to flush those micro channel units is difficult
 
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Old May 1, 2026 | 08:59 AM
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My advice is don't go cheap. I paid a shop to replace the compressor. They use NAPA parts. The compressor failed in 6 months. Cost me hundreds in labor for the shop to replace it. An extra $200-300 for a better made compressor is worth it.
 
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Old May 1, 2026 | 09:29 AM
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Originally Posted by F150_4x4

The mechanic said that the AC compressor bearings have an audible worn down tone, and in need of replacement.
How many miles? Much effort being spent based on one mechanic's ears.
 
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Old May 1, 2026 | 10:19 AM
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Originally Posted by BareBonesXL
How many miles? Much effort being spent based on one mechanic's ears.
170 000 KM's 🇨🇦
 

Last edited by F150_4x4; May 1, 2026 at 10:21 AM.
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Old May 1, 2026 | 11:39 AM
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105,000 miles. I'm at about 142,000. I'd guess a lot depends on how often it's on. Don't get too much heat or humidity here. My setting is usually Panel or Floor, except in mid-summer, or if I get in the cab wet. Good luck.
 
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