Notices
6.7L Power Stroke Diesel 2011-current Ford Powerstroke 6.7 L turbo diesel engine

CP4.2 Mis Diag Root Cause Failure

Thread Tools
 
Search this Thread
 
Old May 26, 2023 | 08:51 PM
  #1  
FishOnOne's Avatar
FishOnOne
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Top Answer: 1
Joined: Feb 2005
Posts: 7,925
Likes: 2,642
From: The Great State of Texas
CP4.2 Mis Diag Root Cause Failure

Just some information to familiarize yourself if you ever have to deal with a CP4.2 failure while your truck is under warranty. I've heard this before about dealers charging customers on CP4.2 fuel system repairs when it should have been covered under warranty. Makes you wonder how many people were told Ford denied warranty when it was really the dealer hosing the customer.

 
Reply
Old May 27, 2023 | 09:36 AM
  #2  
Desert Don's Avatar
Desert Don
Hotshot
15 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2006
Posts: 10,146
Likes: 7,974
From: Texas
Definitely………..demand to watch what they are doing, and demand to watch them when they sample your fuel. No excuses from them.
 
Reply
Old May 30, 2023 | 07:09 AM
  #3  
craftsmangary's Avatar
craftsmangary
More Turbo
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2009
Posts: 580
Likes: 58
From: Michigan
This has been going on since 6.4's
 
Reply
Old May 30, 2023 | 07:34 AM
  #4  
Desert Don's Avatar
Desert Don
Hotshot
15 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2006
Posts: 10,146
Likes: 7,974
From: Texas
Originally Posted by craftsmangary
This has been going on since 6.4's
Longer than that if one includes all makes and models. I had a 1983 GMC with the GM 6.2L diesel that they tried to pull similar BS with me way back then.
 
Reply
Old May 30, 2023 | 09:59 AM
  #5  
HRTKD's Avatar
HRTKD
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2015
Posts: 19,693
Likes: 12,818
From: Wyoming
Club FTE Gold Member
@FishOnOne , thanks for the video. I watched it all the way through. As a weekend mechanic, I would be at the mercy of the dealership on something like this. Did he mention the name of the dealership and I missed it?
 
Reply
Old Jun 2, 2023 | 06:29 PM
  #6  
wrvond's Avatar
wrvond
Cargo Master
Joined: Oct 2015
Posts: 2,745
Likes: 72
From: West Virginia
Here's the thing. He hasn't resolved the problem yet and I bet he gets a discount at best. Ford's legal position on these CP4 pump failures is that once the metal debris infiltrates the rest of the fuel system, the fuel is now contaminated and not warrantable.
I'd really like to know how this gets resolved.

Of course Ford is hit and miss on other warranty claims. Back in 2017 when all we F350 dually owners started having corrosion issues that caused air loss in our wheels some guys got new wheels under warranty while some (like me) could not. I hope he successfully resolves this issue in his favor but due to all the litigation that Ford continues to be involved in surrounding the CP4, I doubt they are going to set a precedent that favors the customer.
 
Reply
Old Jun 2, 2023 | 08:37 PM
  #7  
FishOnOne's Avatar
FishOnOne
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Top Answer: 1
Joined: Feb 2005
Posts: 7,925
Likes: 2,642
From: The Great State of Texas
Originally Posted by wrvond
Ford's legal position on these CP4 pump failures is that once the metal debris infiltrates the rest of the fuel system, the fuel is now contaminated and not warrantable.
That's not correct. Ford's position is that if DEF crystals, rust or gasoline is found in the fuel system the repair will not be covered under warranty.
 
Reply
Old Jun 2, 2023 | 08:42 PM
  #8  
FishOnOne's Avatar
FishOnOne
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Top Answer: 1
Joined: Feb 2005
Posts: 7,925
Likes: 2,642
From: The Great State of Texas
Originally Posted by HRTKD
@FishOnOne , thanks for the video. I watched it all the way through. As a weekend mechanic, I would be at the mercy of the dealership on something like this. Did he mention the name of the dealership and I missed it?
I don't believe he mentioned the crooked dealership.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Jun 2, 2023 | 10:40 PM
  #9  
wrvond's Avatar
wrvond
Cargo Master
Joined: Oct 2015
Posts: 2,745
Likes: 72
From: West Virginia
Originally Posted by FishOnOne
That's not correct. Ford's position is that if DEF crystals, rust or gasoline is found in the fuel system the repair will not be covered under warranty.
…”What is more, the "repair" cost for a catastrophic CP4 failure is frequently upwards of $10,000, a cost which Ford generally refuses to cover under warranty by blaming the consumer for "fuel contamination" — contamination which is caused by the shredding CP4 itself.”

https://www.prnewswire.com/news-rele...301175076.html
 
Reply
Old Jun 3, 2023 | 09:25 AM
  #10  
FishOnOne's Avatar
FishOnOne
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Top Answer: 1
Joined: Feb 2005
Posts: 7,925
Likes: 2,642
From: The Great State of Texas
Originally Posted by wrvond
…”What is more, the "repair" cost for a catastrophic CP4 failure is frequently upwards of $10,000, a cost which Ford generally refuses to cover under warranty by blaming the consumer for "fuel contamination" — contamination which is caused by the shredding CP4 itself.”

https://www.prnewswire.com/news-rele...301175076.html
It's pretty obvious that Hilliard doesn't know anything about the CP4.2 pump failure. Someone years ago posted a Ford document here that the ford techs use for determining a warranty claim or not. The metal chards was not listed as a reason for warranty denial.

ABOUT HMG http://www.hmglawfirm.com/
Hilliard Martinez Gonzales LLP (HMG) has been successfully representing clients in the United States and Mexico since 1986. The firm specializes in mass torts, personal injury, product liability, commercial and business litigation, and wrongful death. Founding partner Bob Hilliard was named 2016 Elite Trial Attorney of the Year (Motor Vehicles) and 2015 Elite Trial Attorney of the Year (Product Liability) by the National Law Journal. His cases have been covered by The New York Times, Wall Street Journal, NBC, ABC, CBS and Fox News.
 
Reply
Old Jun 3, 2023 | 11:07 AM
  #11  
speakerfritz's Avatar
speakerfritz
Hotshot
10 Year Member
Community Builder
Community Influencer
Liked
Joined: Jul 2013
Posts: 14,256
Likes: 2,182
Originally Posted by FishOnOne
That's not correct. Ford's position is that if DEF crystals, rust or gasoline is found in the fuel system the repair will not be covered under warranty.

this is bs on fords part….they use rust indications on a cheaply made ferrous metal case of the high pressure sensor….this cheaply made sensor will always show oxidation since diesel fuel is hydrostatic sensitive and will always absorb moisture . If ford used stainless steel on this sensor case …there would be no rust indication in the system.

these pumps fail becuase the plunger rotates. And spins out of cam bearing alignment. Newer pumps are pinned so they won’t rotate…ford would t require that of Bosch if water, def, gas was the root cuase of cp4 failures.

also.. if there is water in fords fuel system that’s on ford since that would mean their water separator does not work.

 
Reply
Old Jun 3, 2023 | 12:28 PM
  #12  
FishOnOne's Avatar
FishOnOne
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Top Answer: 1
Joined: Feb 2005
Posts: 7,925
Likes: 2,642
From: The Great State of Texas
Originally Posted by speakerfritz
this is bs on fords part….they use rust indications on a cheaply made ferrous metal case of the high pressure sensor….this cheaply made sensor will always show oxidation since diesel fuel is hydrostatic sensitive and will always absorb moisture . If ford used stainless steel on this sensor case …there would be no rust indication in the system.

these pumps fail becuase the plunger rotates. And spins out of cam bearing alignment. Newer pumps are pinned so they won’t rotate…ford would t require that of Bosch if water, def, gas was the root cuase of cp4 failures.

also.. if there is water in fords fuel system that’s on ford since that would mean their water separator does not work.
Water is the enemy of all diesel fuel systems. Always has been and always will be...
 
Reply
Old Jun 4, 2023 | 04:00 PM
  #13  
Overkill2's Avatar
Overkill2
FTE Legend
5 Year Member
Joined: Mar 2017
Posts: 31,835
Likes: 9,156
From: Western NY
Club FTE Silver Member

Great post Troy and hence, why I run additive...

With that said, either the fuel was out of spec or something, or the CP4 just decided, maybe because of a defect or something, to take a schitt....


 
Reply
Old Apr 1, 2024 | 11:37 AM
  #14  
Beard Ford Tech's Avatar
Beard Ford Tech
4wd Low
Joined: Jul 2023
Posts: 10
Likes: 20
Originally Posted by wrvond
Here's the thing. He hasn't resolved the problem yet and I bet he gets a discount at best. Ford's legal position on these CP4 pump failures is that once the metal debris infiltrates the rest of the fuel system, the fuel is now contaminated and not warrantable.
I'd really like to know how this gets resolved.

Of course Ford is hit and miss on other warranty claims. Back in 2017 when all we F350 dually owners started having corrosion issues that caused air loss in our wheels some guys got new wheels under warranty while some (like me) could not. I hope he successfully resolves this issue in his favor but due to all the litigation that Ford continues to be involved in surrounding the CP4, I doubt they are going to set a precedent that favors the customer.
I got it resolved. Completely covered under warranty.
I was a ford tech and this dealer didn't go through the process for warranty. They never tried to submit it and got caught.
I did have to go through customer service rep for fleet. And it did get handled. Took about two weeks.
So that's the update. I think I did a video on the update. May not have.
 

Last edited by Beard Ford Tech; Apr 1, 2024 at 11:40 AM.
Reply
Old Apr 1, 2024 | 12:18 PM
  #15  
FishOnOne's Avatar
FishOnOne
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Top Answer: 1
Joined: Feb 2005
Posts: 7,925
Likes: 2,642
From: The Great State of Texas
Originally Posted by Beard Ford Tech
I got it resolved. Completely covered under warranty.
I was a ford tech and this dealer didn't go through the process for warranty. They never tried to submit it and got caught.
I did have to go through customer service rep for fleet. And it did get handled. Took about two weeks.
So that's the update. I think I did a video on the update. May not have.
Thanks for the update. I've heard rumors of Ford dealers claiming Ford denied warranty in order for the dealer to collect more $$,$$$ for the repair. My cous is a Ford tech and never once had a Ford warranty denial as long as it met Fords documented inspection process.
 
Reply



All times are GMT -5. The time now is 02:48 PM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE