Dana M300 Cover
The oil removed was dark and dirty at 59k miles, very little metal on the magnet to my relief. Not too bad considering the weight this truck has moved.
Used Amsoil 75-90 at 4 quarts. Decided to run Amsoil as it was cheaper than the motorcraft and is a better lube. I did ask Ford390gashog about the Shell Spirax he seemed to like, but it was too difficult to source.
If you want to do this for your dually, you will need to source longer bolts and the OEM cover.
The bolts I used are M10x1.5 35mm long, torqued to 35lb-ft. I couldn't find a torque spec for the aluminum cover, so went with what felt appropriate.
I stuck with OEM ford bolts since the organic zinc coating is best, but I imagine stainless steel socket caps would look good as well.
Depending on the year, the housing will look different. The 17/18 trucks have the heavy duty iron webbing vs the lighter webbing on the 19+ pickups. The covers are the same, so no problems there.
The oil removed was dark and dirty at 59k miles, very little metal on the magnet to my relief. Not too bad considering the weight this truck has moved.
Used Amsoil 75-90 at 4 quarts. Decided to run Amsoil as it was cheaper than the motorcraft and is a better lube. I did ask Ford390gashog about the Shell Spirax he seemed to like, but it was too difficult to source.
If you want to do this for your dually, you will need to source longer bolts and the OEM cover.
The bolts I used are M10x1.5 35mm long, torqued to 35lb-ft. I couldn't find a torque spec for the aluminum cover, so went with what felt appropriate.
I stuck with OEM ford bolts since the organic zinc coating is best, but I imagine stainless steel socket caps would look good as well.
Depending on the year, the housing will look different. The 17/18 trucks have the heavy duty iron webbing vs the lighter webbing on the 19+ pickups. The covers are the same, so no problems there.
Ford doesn't offer it for sale through their parts dealers yet. You will have to find someone selling it as a takeoff.
The oil removed was dark and dirty at 59k miles, very little metal on the magnet to my relief. Not too bad considering the weight this truck has moved.
Used Amsoil 75-90 at 4 quarts. Decided to run Amsoil as it was cheaper than the motorcraft and is a better lube. I did ask Ford390gashog about the Shell Spirax he seemed to like, but it was too difficult to source.
If you want to do this for your dually, you will need to source longer bolts and the OEM cover.
The bolts I used are M10x1.5 35mm long, torqued to 35lb-ft. I couldn't find a torque spec for the aluminum cover, so went with what felt appropriate.
I stuck with OEM ford bolts since the organic zinc coating is best, but I imagine stainless steel socket caps would look good as well.
Depending on the year, the housing will look different. The 17/18 trucks have the heavy duty iron webbing vs the lighter webbing on the 19+ pickups. The covers are the same, so no problems there.
Isn’t the recommended rear end gear oil weight 75w/140, for our Dana M-300’s?
What makes it even more convoluted is if you look at the Ford spec number for the diesel, it's the same number for the 80-90w oil.
I had the Motorcraft 80-90W dealership fill for about 59000 miles and the gears looked great.
I asked Amsoil about it and said they recommend the 75-90 for my truck. He mentioned the 75-140 would work, but will rob some HP and milage.
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66 lb-ft seems too tight for the aluminum cover. I checked the aftermarket specs like Maghytec, Banks and Afe, they all hovered around 25-30 lb-ft.
I'll keep an eye on it for leaks.
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I considered the aftermarket cover, but they do impede pinion bearing oiling, which are incidentally the hardest worked component in the M300. Ford390gashog can attest to that.
Banks had a good video demonstrating the fluid dynamics with both a stock and dished cover.
It's also the reason why I chose the 90wt oil, better flow to the head pinion bearing.
What makes it even more convoluted is if you look at the Ford spec number for the diesel, it's the same number for the 80-90w oil.
I had the Motorcraft 80-90W dealership fill for about 59000 miles and the gears looked great.
I asked Amsoil about it and said they recommend the 75-90 for my truck. He mentioned the 75-140 would work, but will rob some HP and milage.
I wonder how much cooler the M-300 runs using the thinner 80w/90? I’ve shot my rear cover after towing and my IR gun usually shows 160-170 F. Not sure how accurate that reading is. I do have 4.10 gears. Not sure if they run any cooler or hotter?
FYI IR guns shoot a cone out the front of them and take an average of what reflects back. So at 6"-12" away from a diff cover it's going to be pretty accurate. If you're shooting from the back bumper of the truck you're potentially going to be picking up an average temperature of the rear end, the ground, exhaust, and anything else in the vicinity depending on the quality of your gun.
This reminds me my F-450 is probably due for some new gear lube.
66 lb-ft seems too tight for the aluminum cover. I checked the aftermarket specs like Maghytec, Banks and Afe, they all hovered around 25-30 lb-ft.
I'll keep an eye on it for leaks.
I did the “good-n-snug” method with a 3/8 ratchet when installing mine….probably around 40-50ft-lbs. Still dry after 10k miles.












