Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

96 F350 Aftermarket exhaust

Thread Tools
 
Search this Thread
 
Old Jul 7, 2000 | 09:43 AM
  #1  
350's Avatar
350
Thread Starter
|
New User
25 Year Member
Joined: Jul 2000
Posts: 3
Likes: 0
96 F350 Aftermarket exhaust

I have a friend that has a 96 F350 with the 351 FI. The truck has low mileage but he is sick of replacing exhaust manifolds due to cracking and sick of having exhaust leaks. He want to look into a complete system from the engine back but keeping it legal. He is looking for Headers, aftermarket converters, and a exhaust. I really only see the cat back systems available. Does anyone know where to get headers for this, a cat system and exhaust. He really wants it all changed out and wants to start fresh with a complete new system. Anyone do this or know of anyplace that sells these things, experiences good or bad? He's desperate and wants all the stock componets gone. Thanks
 
Reply
Old Jul 7, 2000 | 08:29 PM
  #2  
frankenstein's Avatar
frankenstein
Junior User
25 Year Member
Joined: Jun 2000
Posts: 78
Likes: 0
96 F350 Aftermarket exhaust

350,
I recently went through the motor on my f350, it has a 351, the only legal headers I was able to find were from ford. they were around 320.00 +- and the quality shows, they are stainless steel whith a thick flange. I left the stock Y pipe on al the way to the cat then went with a 3" pipe from there. All has been good so far. The ford header has 2 emmision inlets on the passenger side one on the front and one in the rear. they also provide a plug to close the one you don't use. I beleave but am not certain that Banks makes a system also. A good contact for parts and advise is www.fordpowertrain.com hope this helps
 
Reply
Old Jul 10, 2000 | 06:59 AM
  #3  
350's Avatar
350
Thread Starter
|
New User
25 Year Member
Joined: Jul 2000
Posts: 3
Likes: 0
96 F350 Aftermarket exhaust

Thanks Frankenstein. $320 isn't bad considering the price he got was around $500. I'll have to tell him to look into that. He doesn't want any of the stock componets there so he is going to have to have the rest made up it appears because no one makes a complete kit. He got a quote of like $1400 for a system to be made up. His thing is he doesn't want to use the stock Y pipe or anything. He plans of getting aftermarket converters and mufflers. I guess that there is no easy solution. Thanks for the tip, I'll fill him in.
 
Reply
Old Jul 10, 2000 | 03:08 PM
  #4  
RGAZ's Avatar
RGAZ
Senior User
25 Year Member
Joined: Aug 1999
Posts: 343
Likes: 0
96 F350 Aftermarket exhaust

This is in regards to my 88 F-150 but I'm sure you may be interested.

I had a major loss of power and blew out my air injection pipe after both manifolds cracked. The truck was diagnosed as having a partially clogged cat or cats. I was quoted over $2000 for the replacement original. I laughed at the dealer and this is what I did.

1. Removed the horribly designed two cat pipe off the truck.
2. Went to my local parts store and asked to see the Catco catalog.
3. Bought Pipe-kit PK-4 for $72.
4. Ordered a universal cat for $80 from JC Whitney (3"in and 3" out)
5. Ordered Summit Truck headers to replace the manifolds.
6. Bought a 2.5" to 3" adapter since the pipe kit is 2.5".
7. Bolted it on the truck and drove to the local custom muffler shop.
8. Had them weld up the cat, pipe kit, and adapter and add a 3" cat back system for $250.
9. I pick the truck up tomorrow for a total outlay of $562 for a complete exhaust from the manifolds back.
10. After driving with the pipekit and cat on, the 302 just came alive and pulled hard up to 4500rpm. Where before, it ran out of breath at 3000rpm. I can't wait to drive her.

Later.
Randy
88 F-150 4x4 302 5speed shortbox.
 
Reply
Old Jul 10, 2000 | 11:16 PM
  #5  
PAUL_2's Avatar
PAUL_2
Postmaster
25 Year Member
Joined: Jul 1999
Posts: 3,172
Likes: 4
96 F350 Aftermarket exhaust

 
Reply
Old Jul 11, 2000 | 09:55 PM
  #6  
85351ho's Avatar
85351ho
Postmaster
25 Year Member
Joined: Feb 2000
Posts: 2,759
Likes: 2
From: Auburn,Al
96 F350 Aftermarket exhaust

since its a 1 ton, he dont have emissions, so why worry about it? just buy some good headers from hedman (they have em to fit pretty much anything)
then go to an exhaust shopt and get em to weld up a system without cats...true duals or two into one..i personally like the sound of true duals, whichever u prfer, the exhaust shop could charge anywhere between 120 to 350 bucks, depending on the pipe size, duals or single, mufflers u use, and where u route the exhaust out at, also what kinda shop it is(if its a big chain like meinike or sumthin it will prolly cost more, and not we welded up, a good small town kinda shop will usually be cheaper, faster , friendlier and have better service)....i got my true 2 1/4 duals from the manifolds out the back with 18 inch glasspacks, no cats, and 3x18 inch chrome angle cut tips out the back for 190 bucks

1985 F-150/351Ho/4wd
many mods

on a quiet night your can hear the chevys rusting away
 
Reply
Old Jul 12, 2000 | 09:07 AM
  #7  
RGAZ's Avatar
RGAZ
Senior User
25 Year Member
Joined: Aug 1999
Posts: 343
Likes: 0
96 F350 Aftermarket exhaust

I agree with 85351HO. If you don't need cats, then just have a custom system welded up. If you go single, don't go smaller than 2.5", I recommend 3". If you go true duals then be sure they add an h-pipe if it's in your budget.

Later.
Randy
RGAZ

BTW-The 3" is awesome, I had him put a 3" muffler on it and its quiet as a mouse. Now I gotta work on the suspension.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
dirtydeeds
5.0L Coyote
45
Feb 19, 2017 10:04 AM
BURNSTOUGHFORD
1987 - 1996 F150 & Larger F-Series Trucks
12
Jul 19, 2012 05:57 AM
THE KING
1978 - 1996 Big Bronco
19
May 15, 2007 09:06 PM
olthunter
Exhaust Systems
2
Feb 23, 2001 03:24 AM
pwall
Exhaust Systems
2
Feb 1, 2001 10:42 PM




All times are GMT -5. The time now is 09:09 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE