Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

AC only runs when it wants to

Thread Tools
 
Search this Thread
 
Old Jan 23, 2017 | 05:13 PM
  #1  
BobKid's Avatar
BobKid
Thread Starter
|
Freshman User
Joined: Oct 2016
Posts: 30
Likes: 0
From: North TX
AC only runs when it wants to

2012 F250 6.2L - AC will be working well with all fan speeds, then airflow just stops and compressor kicks out. Will run (or actually not run) that way for 4-5 minutes, then all of a sudden the compressor kicks in and airflow restarts, and air is nice and cold for another 10 minutes or so when it'll cycle off on its own again.

I've tried all different combinations of AC/MaxAC/fan speeds/and temp settings with no change in behavior. Only occurs in warm weather when AC is on; when just using heat the blower never changes on it's own and everything is great.

Any ideas?




BTW - I've looked through all the HVAC FAQs and probably 200 different threads that come up under different search terms, but haven't seen this particular problem. If it was just lack of cooling but airflow didn't change, then it'd be easy. Or if it was only blower issues in certain speed settings, that's got lots of fixes too. But nothing where cooling and fan quit and restart on their own together that I've found.
 
Reply
Old Mar 10, 2017 | 08:10 AM
  #2  
BobKid's Avatar
BobKid
Thread Starter
|
Freshman User
Joined: Oct 2016
Posts: 30
Likes: 0
From: North TX
No ideas from the group?
 
Reply
Old Mar 10, 2017 | 08:20 AM
  #3  
alloro's Avatar
alloro
Fleet Owner
15 Year Member
Shutterbug
Liked
Loved
Joined: Apr 2008
Posts: 24,319
Likes: 5,128
From: 0,0,1
Club FTE Gold Member
My first thought would be a contact in the selector switch that only engages in the A/C positions is faulty.
 
Reply
Old Mar 10, 2017 | 08:32 AM
  #4  
Mike1's Avatar
Mike1
Lead Driver
20 Year Member
Community Builder
Community Influencer
Liked
Joined: Mar 2006
Posts: 6,259
Likes: 438
From: IL
Does the whole system die, or is the air just diverted to another vent?
Does the blower shut off when the AC compressor kicks out?
Is the clutch on the compressor actually disengaging?
 
Reply
Old Mar 10, 2017 | 08:49 AM
  #5  
BobKid's Avatar
BobKid
Thread Starter
|
Freshman User
Joined: Oct 2016
Posts: 30
Likes: 0
From: North TX
Originally Posted by Mike1
Does the whole system die, or is the air just diverted to another vent?
Does the blower shut off when the AC compressor kicks out?
Is the clutch on the compressor actually disengaging?
Blower stops when AC compressor first kicks out. Compressor clutch does engage normally at first, but kicks out after 5-10 minutes and short cycles thereafter. You can sit and watch it engage, disengage, engage on a 30 second cycle until it finally kicks back in and runs after 5 minutes or so.

I have noticed that lately with the weather fairly mild that it will run longer if I keep it in the Max AC setting, but even that will eventually cut out. Pretty much anything over ~80* ambient and I only get a couple of minutes at a time with it running.

One other thing I noticed when I tried to do the clutch air gap check is that I cannot get the compressor clutch to engage when the truck isn't running. Makes it about impossible to get that face bolt loose to check the spacers.
 
Reply
Old Mar 10, 2017 | 09:41 AM
  #6  
agpopp's Avatar
agpopp
Tuned
Joined: Nov 2015
Posts: 323
Likes: 32
Sounds like it could be a bad/stuck high pressure switch. Can you dig up the test procedure and a multimeter?
 
Reply
Old Mar 10, 2017 | 10:09 AM
  #7  
projectSHO89's Avatar
projectSHO89
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2004
Posts: 19,762
Likes: 1,079
From: St Louis
One other thing I noticed when I tried to do the clutch air gap check is that I cannot get the compressor clutch to engage when the truck isn't running.
The compressor clutch is controlled by the PCM's software. It won't activate the clutch until all the operating parameters are met.

The gap is set/checked with the clutch de-energized using a set of feeler gauges.
 
Reply
Old Mar 10, 2017 | 10:12 AM
  #8  
Mike1's Avatar
Mike1
Lead Driver
20 Year Member
Community Builder
Community Influencer
Liked
Joined: Mar 2006
Posts: 6,259
Likes: 438
From: IL
Originally Posted by BobKid
Blower stops when AC compressor first kicks out. Compressor clutch does engage normally at first, but kicks out after 5-10 minutes and short cycles thereafter. You can sit and watch it engage, disengage, engage on a 30 second cycle until it finally kicks back in and runs after 5 minutes or so.

I have noticed that lately with the weather fairly mild that it will run longer if I keep it in the Max AC setting, but even that will eventually cut out. Pretty much anything over ~80* ambient and I only get a couple of minutes at a time with it running.

One other thing I noticed when I tried to do the clutch air gap check is that I cannot get the compressor clutch to engage when the truck isn't running. Makes it about impossible to get that face bolt loose to check the spacers.
Could be pressure sensor, but I would think either low on freon or the gap in the clutch.

Turn your ignition to the on position, while in AC mode, this should make the clutch engage so you can loosen the bolt. Once the bolt is loose, then turn the ignition off.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Mar 10, 2017 | 10:49 AM
  #9  
BobKid's Avatar
BobKid
Thread Starter
|
Freshman User
Joined: Oct 2016
Posts: 30
Likes: 0
From: North TX
Originally Posted by projectSHO89
The compressor clutch is controlled by the PCM's software. It won't activate the clutch until all the operating parameters are met.

The gap is set/checked with the clutch de-energized using a set of feeler gauges.
I know my gap is slightly too large, so wanted to remove a spacer or two to get it back in spec. To lock the clutch for removal of the center bolt, I need to engage it. All the videos and write-ups just talk about taking the ignition to the RUN position with AC selected and it should engage. Mine doesn't unless I start the truck.
 
Reply
Old Mar 10, 2017 | 10:51 AM
  #10  
BobKid's Avatar
BobKid
Thread Starter
|
Freshman User
Joined: Oct 2016
Posts: 30
Likes: 0
From: North TX
Originally Posted by Mike1
Could be pressure sensor, but I would think either low on freon or the gap in the clutch.

Turn your ignition to the on position, while in AC mode, this should make the clutch engage so you can loosen the bolt. Once the bolt is loose, then turn the ignition off.
Thanks, I've got a decent set of gauges coming in tomorrow and can finally check my pressures then.

Tried that procedure and my clutch won't engage unless the truck is actually running.
 
Reply
Old Mar 10, 2017 | 11:16 AM
  #11  
xcrsp440's Avatar
xcrsp440
Fleet Mechanic
5 Year Member
Liked
Joined: Nov 2016
Posts: 1,343
Likes: 94
I think the fan is the key here. Years ago I had a car that developed these symptoms. Fan only worked on speeds 3-4. Settings 1-2 gave no fan output. HVAC compressor would only engage when fan set to 1-2 (no blower). Turn fan to setting 3 or 4, blower kicked in but compressor shut off.
This was caused by a short in the fan's resistor block triggering the HVAC to shut down like the air was turned off.
Somehow the fan turning off is signaling the a/c to shut off.
 
Reply
Old Mar 10, 2017 | 11:28 AM
  #12  
BobKid's Avatar
BobKid
Thread Starter
|
Freshman User
Joined: Oct 2016
Posts: 30
Likes: 0
From: North TX
Originally Posted by xcrsp440
I think the fan is the key here. Years ago I had a car that developed these symptoms. Fan only worked on speeds 3-4. Settings 1-2 gave no fan output. HVAC compressor would only engage when fan set to 1-2 (no blower). Turn fan to setting 3 or 4, blower kicked in but compressor shut off.
This was caused by a short in the fan's resistor block triggering the HVAC to shut down like the air was turned off.
Somehow the fan turning off is signaling the a/c to shut off.
Thank. Hoping that's not it since the fan selector seems to make no difference in behavior, but I'm running out of ideas.

Anyone have a circuit diagram handy? Would like to see just how the different switches interact to troubleshoot in a more coherent manner than I am now.
 
Reply
Old Mar 10, 2017 | 11:47 AM
  #13  
alloro's Avatar
alloro
Fleet Owner
15 Year Member
Shutterbug
Liked
Loved
Joined: Apr 2008
Posts: 24,319
Likes: 5,128
From: 0,0,1
Club FTE Gold Member
Originally Posted by Mike1
Turn your ignition to the on position, while in AC mode, this should make the clutch engage so you can loosen the bolt. Once the bolt is loose, then turn the ignition off.
I don't think that works because the clutch draws too much current and would drain the battery. As a safety feature the engine has to be running in order for the clutch to be able to engage.
 
Reply
Old Mar 10, 2017 | 11:49 AM
  #14  
alloro's Avatar
alloro
Fleet Owner
15 Year Member
Shutterbug
Liked
Loved
Joined: Apr 2008
Posts: 24,319
Likes: 5,128
From: 0,0,1
Club FTE Gold Member
Originally Posted by BobKid
One other thing I noticed when I tried to do the clutch air gap check is that I cannot get the compressor clutch to engage when the truck isn't running. Makes it about impossible to get that face bolt loose to check the spacers.
Got a strap wrench?
 
Reply
Old Mar 10, 2017 | 11:58 AM
  #15  
BobKid's Avatar
BobKid
Thread Starter
|
Freshman User
Joined: Oct 2016
Posts: 30
Likes: 0
From: North TX
Originally Posted by alloro
Got a strap wrench?
Yeah, just a nasty area to get a bite on it.
 
Reply



All times are GMT -5. The time now is 09:54 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE