Vapor Locking
There's the most likely answer right there.
7500 feet is up there a ways, and if its running a little rich to begin with???
As you climb in altitude, the air gets thinner.
As the temp rises, the air also gets thinner.
Combine the two and your carb is in for trouble!
On a truck with EFI the FUEL INJECTION system adjusts fairly well for the thinner air and has a fuel return line to cycle the fuel to the tank preventing vapor lock.
The carbureted models do not, and tend to run WAY TOO RICH in the thinner air, not to mention the fuel sits there in the line heating up on its way to the carb, and liquids boil at a lower temp the higher your altitude gets anyway.
I fixed up a truck and sold it to a guy and when he got home, it would not start again, boy was he pissed!
Called me up yelling that I sold him a lemon!
Then he wanted me to drive up to Arrowhead from long beach and fix it?
ARROWHEAD!
It was jetted and the choke was adjusted perfect for SEA LEVEL, not way the heck up in the clouds in Arrowhead.
He got a local mechanic who confirmed this and helped him out, but he was not happy as it was supposed to be his commute to LA three times a week to do some pick up and delivery work.
Perhaps they found a half way adjustment/solution.
I have flown out of some small "HIGH ALTITUDE" airports that once it heats up, you cant get off the ground loaded well enough to do it safely, if at all!
This rig has electric fuel pumps and a hot fuel return, so I don't think the fuel line is the problem. I figure the fuel might have tried to boil in the carb bowls since the engine bay was so hot. Like Jeep71, the cooling system temperature was never outrageously high.
It's got a Carter carb that a previous owner installed. I would bet it's jetting is straight out of the box (i.e. sea level), so it's likely far too rich for Wyoming high desert. Maybe the unburned fuel in the exhaust was drawn back in to the open windows, since the A/C was turned off for the long haul up the mountains.
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Cycling the fuel around, using the fuel line as a radiator to dump heat while the stock pump keep's going?
But it should drop your fuel pressure and if you run it too long the carb might get low on fuel and that's not good either.
You should put a pressure regulator at the carb that has a fuel return, and bring that back to your fuel tank (I did it once and added a return line real low and the internal portion was pointing down towards the tank in a fuel filler neck) so to cycle the fuel and keep it cool.
Ford Trucks for Ford Truck Enthusiasts
This year with new 4-core radiator, rebuilt carb, recurved distributor, recharged AC ... AND ... an insulated fuel line we had no problems! We still had headwinds though.
After the trip from hell I was talking to a Ford mechanic and he said there was a recall on vapor locking and Ford had sent out a recall kit that was essentially some thin and shiny thermal insulation material that snapped (literally) around the fuel line on top of the engine. He had a couple left over in his tool box (from the late 80's no less) and I installed them both, covering everything from the carb to half-way down the block. No problem this year and we ran again in the +100*s.
My two problems this year were minor in comparison. My AC kept freezing up and the fuel in my front tank was BOILING!! in the tank on more than one occassion. I dealt with the fuel by using the front tank first while it was still cool from the underground storage tank. At 6-7 mpg it never really heated as bad as if I used the rear first as I usually have. Will have to look at insulation or shielding ... kinda scary to hear hissing from a boiling gasoline tank!!!
I've also got an 82 e350 with 460 motorhome.
I have never had any of these problems but my trips are only 100 miles one way so far.
How do I know if I have this cool fuel return? I know mine has a mechanical fuel pump but it might have an electric pump as well? Are they in the tanks or on the frame?
Can anyone explain this system?
TIA
Dave
Let me know if that's the system you have. The fuel return tee has a little brass screen in it that can get plugged, as well as a spring check valve to allow only some of the fuel to recirc back to the fuel tanks.
I don't think I have the cold fuel or electric pumps (bummer)
I know I have a mechanical pump (or at least looks like a mechanical pump)
Maybe I've got the old system.
Thanks Again
Dave








