Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

7.3 hard start, stalling, oil on ground

Thread Tools
 
Search this Thread
 
Old Dec 24, 2013 | 11:08 PM
  #1  
fishernut's Avatar
fishernut
Thread Starter
|
Freshman User
Joined: Jul 2009
Posts: 30
Likes: 0
7.3 hard start, stalling, oil on ground

I have an early build 1999 7.3 that has been difficult to start last couple of days. Oil pressure gauge stays at the bottom initially then kicks up and truck starts but will soon stall. So I check the oil, nothing shows on the stick. Looked underneath and it's losing oil from somewhere. Last three places I've parked each show paper plate size oil pool. I left the truck at work until I can be sure no damage has been done internally ( I don't know how I'll know that ).

Can I assume that only enough oil has been lost that it won't run without stalling?

Where can I be losing oil from? leaves a pool with two trails of oil.

Thanks
 
Reply
Old Dec 25, 2013 | 07:10 AM
  #2  
senix's Avatar
senix
Super Moderator
15 Year Member
Liked
Loved
Top Answer: 1
Joined: Aug 2008
Posts: 37,379
Likes: 1,863
From: Frederick, MD
Club FTE Gold Member
Moved to the 7.3 forum
 
Reply
Old Dec 25, 2013 | 09:10 AM
  #3  
73z28cam's Avatar
73z28cam
Cross-Country
10 Year Member
Joined: Dec 2012
Posts: 57
Likes: 3
first I would check for oil in the valley of the motor, if so clean it all out and refill motor, get it running and check for leaks
 
Reply
Old Dec 25, 2013 | 09:27 AM
  #4  
HKusp's Avatar
HKusp
Lead Driver
Joined: Jun 2007
Posts: 7,760
Likes: 27
From: Hampton, Maryland.
Club FTE Gold Member
There are lots of places you could be losing oil from. Lots of o-rings on the top. The good thing about the way the fuel system works on these trucks, they use the engine oil to drive the injectors. If you lose too much oil, there isn't enough to drive them and it won't start or it stops running, but it hasn't lost enough oil to do damage to the engine.

The first thing to do in order to investigate an oil leak, is to get the engine clean. So refill the oil and get the truck running and get it home. let it cool down. Most recommend soaking the engine down with simple green, which I have used in the past as well. Cover the alternator and power steering reservoir with a plastic bag. Cover everything really well with the Simple Green (engine cold) and let it sit for 10-15 minutes. Use a garden hose, DO NOT USE A PRESSURE WASHER, and gently rinse everything off, then start the truck and look for where the oil is leaking from. It should become obvious where it is flowing from after that. Come back here with pictures and a description and we can help you repair it.

Good luck.
 
Reply
Old Dec 25, 2013 | 09:35 AM
  #5  
fishernut's Avatar
fishernut
Thread Starter
|
Freshman User
Joined: Jul 2009
Posts: 30
Likes: 0
I had replaced the glow plug relay about 1 - 2 months ago, there was some oil dampness in the valley along with a bunch of shredded mouse housing material. I evicted the squatters and the oil didn't seem to be in excess. My mechanic didn't seem worried about it.

In March I had the oil pan replaced which meant the motor was pulled and inverted, some oil may have come to settle in the valley once up-righted?

All seals and anything that could be replaced while the motor was out was done and has been dry ever since.

I replaced the oil filter right before Thanksgiving and topped off the oil.

That's the extent of recent work.

What does it mean to have oil in the valley?

Thanks
 
Reply
Old Dec 25, 2013 | 09:46 AM
  #6  
fishernut's Avatar
fishernut
Thread Starter
|
Freshman User
Joined: Jul 2009
Posts: 30
Likes: 0
thanks HK

unfortunately I can't get to it to do anything since it's Christmas and have nowhere to soak and rinse with hose cuz it's 15 below zero, snowing and blowing.
I'll be back asap

Merry Christmas!!!!!!
 
Reply
Old Dec 25, 2013 | 10:49 AM
  #7  
HD Rider's Avatar
HD Rider
Cargo Master
Joined: Aug 2009
Posts: 2,137
Likes: 13
From: Glendive, MT
A leak that bad should not be too hard to find even without cleaning it first. Start looking at the front of the valley and work your way back. Look for leaks from the HPOP pump and hoses to the heads. There are plugs in the heads, one for each cylinder. On the drivers side the IPC is in the front one, the high pressure supply hose in the second, then two more plugs as you go back. The passenger side has the same row of plugs with the high pressure supply in one of them. If you don't find it there, look deeper and farther back. A mirror or cellphone video is handy. Check the base of the turbo, the EBPV actuator, and the base of the pedistal where it mates to the heads.

You will need the engine running for a lot of this some be very careful of the fan and belts as you get intament. Let us know what you find and we will help with the repair.

Merry Christmas
 
Reply
Old Dec 25, 2013 | 05:55 PM
  #8  
Tailgate77478's Avatar
Tailgate77478
Laughing Gas
Joined: Nov 2010
Posts: 1,193
Likes: 2
From: D.C. but heart's in TEXAS
Club FTE Silver Member

HD Rider brought up an excellent point...it is highly likely you blew a HPOP hose or something on the HPOP. If the valley is full of oil, that's your top suspect.

Also check to make sure your oil cooler isn't leaking badly (by the oil filter, underneath).
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-1

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-2

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-3

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-4

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-5

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-6

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-7

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-8

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-9

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
Old Jan 2, 2014 | 08:32 PM
  #9  
fishernut's Avatar
fishernut
Thread Starter
|
Freshman User
Joined: Jul 2009
Posts: 30
Likes: 0
Yes, plenty of oil in the valley. Added oil and dropped it off at my local shop. the hpop o-ring was shredding apart. The pressure sensor? was no good either. All fixed for 325, including synthetic oil. not too bad I think.

However, now that its home now it won't start at all. Just turns over and over, this after being plugged in over night and batteries topped off.

I put in a new GPR not too long ago. Is it possible that that thing has burnt up already? thus no start
 
Reply
Old Jan 2, 2014 | 11:06 PM
  #10  
HD Rider's Avatar
HD Rider
Cargo Master
Joined: Aug 2009
Posts: 2,137
Likes: 13
From: Glendive, MT
Aftermarket GPR's are known to fail early.
Check the tin nut on the IPR down on the back of the HPOP.
 
Reply
Old Jan 3, 2014 | 07:34 AM
  #11  
fishernut's Avatar
fishernut
Thread Starter
|
Freshman User
Joined: Jul 2009
Posts: 30
Likes: 0
What am I looking for regarding the tin nut?
 
Reply
Old Jan 3, 2014 | 08:44 AM
  #12  
Tact's Avatar
Tact
More Turbo
Joined: Mar 2006
Posts: 582
Likes: 2
From: Eads, TN
Originally Posted by fishernut
What am I looking for regarding the tin nut?
The tin nut on back of the IPR sometimes backs itself off and falls into the valley of your engine. Look at the picture of the IPR here:

 
Reply
Old Jan 3, 2014 | 08:50 AM
  #13  
Tact's Avatar
Tact
More Turbo
Joined: Mar 2006
Posts: 582
Likes: 2
From: Eads, TN
Here is another pic
 
Reply
Old Jan 3, 2014 | 12:23 PM
  #14  
carltonwebb's Avatar
carltonwebb
Cargo Master
15 Year Member
Photogenic
Joined: Oct 2010
Posts: 2,089
Likes: 16
as cold as it is , i would check the operation of the GPR. The aftermarket ones do not last long sometimes.
 
Reply
Old Jan 5, 2014 | 08:14 AM
  #15  
fishernut's Avatar
fishernut
Thread Starter
|
Freshman User
Joined: Jul 2009
Posts: 30
Likes: 0
The truck has not started since 12/31 when it came back from the shop. Sat in my driveway plugged in until 1/3, would only turn over. A puff of ether fixed that problem, started instantly. Saturday morning it started quickly for some reason, it was plugged in and 19 degrees F above zero, warmest day we've had in a long time.
I took it my mechanic's home where we replaced all glowplugs and the valve cover gasket/wiring harness. All 4 glowplugs on the passenger failed to heat up on the work bench. All 4 on driver's side passed the bench test.

A little odd that all fail on one side?

Today's low will be about 20/21 below zero in about an hour, 9am CST, if you trust the weather people that much. I will try to start my diesel with all it's new parts, unplugged, in about an hour. I'll try to video it.

This is a test for tomorrow, it's supposed to be colder.

Stay tuned.

And the GPR tested out to be functioning properly.
 
Reply



All times are GMT -5. The time now is 11:16 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-02 21:45:57


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE