6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

What seals need to be replaced with the HPOP

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Old 01-13-2011, 02:36 PM
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What seals need to be replaced with the HPOP

Hey fellas,
did a quick search with little avail.
Im helping a buddy change his HPOP out on Saturday and am looking for a grocery list for him.
So far I know we will need o-rings for the Turbo feed and drain, but im having a hard time finding out what else.
I imagine a manifold seal will be required, what else am I looking for?
Will the HPOP come with the o-ring for the feed from the manifold? (I assume so, but I have to ask)

Also, can yall help out with a few torque specs?
 
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Old 01-14-2011, 07:11 AM
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You don't say what year model truck it is and that makes a difference.

Intake gaskets are reusable. 05 and later have everything in the STC fitting kit that you need.
 
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Old 01-14-2011, 08:29 AM
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Sorry about that, guess that info would help.
It is an 05 so were looking at the STC kit for sure. I also read somewhere about replacing the inner o-ring on an allen head plug, does this ring a bell? Is it the oil rail end caps?
 
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Old 01-14-2011, 06:47 PM
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a new pump comes with the new stc fitting. you need a turbo install kit, and a pump cover gasket. a tube of ta-29 (grey silicon) to be used at the t-joints of the pump cover sealing area.
the o-ring you are asking about is the oil rail port plug (dummy plug) under the valve covers.
 
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Old 01-17-2011, 08:48 AM
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Fantastic,
Thank you all for your help.
I think we are ready to tackle this project!
 




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