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Need help "blown head gasket"

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Old Jul 18, 2010 | 04:13 PM
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Need help "blown head gasket"

Just bought a 94 f250 with the 7.3 turbo international engine, its auto and 2wd. I have already gotten down to the rockers on the passerger side with help from a friend of mine. We are currently removing the fuel lines but having alot of trouble getting the turbo off. Does any one know of an easier way to get it off or to get down to the head gasket? the ac is still in the truck and we were hoping that it doesnt come to removing it. any help would be great thank you for your help.
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Old Jul 18, 2010 | 04:21 PM
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A/c won't have to come off, will be tight sometimes. Turbo gets bolts hot, use lots of penatrating lube give it time to soak and gentle pressure. You still may break some bolts if its never been apart before. Good luck.
 
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Old Jul 18, 2010 | 04:25 PM
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For starters is this a power stroke 7.3 or an IDI 7.3 factory turbo? 94 was the change over from IDI to powerstroke and both engines were in this year truck. Does it have a injection pump on the front top of the engine with steel fuel lines running out to each injector?
 
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Old Jul 18, 2010 | 04:29 PM
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I'm the friend guys its an idi motor.And. yes to the fuel lines.
 
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Old Jul 18, 2010 | 04:33 PM
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OK sorry I had to ask. As far as getting the turbo off poocher is right on with that one. Also on the fuel lines it is easier to remove the whole IP with the lines left on it and disconnect them from the injectors.
 
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Old Jul 18, 2010 | 04:35 PM
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Oh and if anyone knows of step by step directions that would be awesome
 
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Old Jul 18, 2010 | 04:40 PM
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If you don't think you'll remember where everything goes take LOTS of pics before you start.
 
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Old Jul 18, 2010 | 04:44 PM
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Dont take the ip gear housing off!!!!!!!!!!!!!!!!!!!!!!
 
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Old Jul 18, 2010 | 04:49 PM
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From: Sand GAp, KY
If you mean to remove the ip here goes.
1. disconnect all the lines from the injectors. Do not try to bend the lines away from the injectors as they may kink.
2.remove the cover on the front of the ip adapter housing. This is the half round looking thing where oil fill is.
3. remove the 3 star head bolts holding the ip to the drive gear (thses are unde this cover). I believe they are like 8mm.
4.now remove the 3 nuts that hold the ip to the adapter housing. They are at 120* from each other. They are a 9/16 nut.
5. unplug the electical connections from the ip noting wich one goes where.
6. disconnect the throttle linkage from the ip and remove the throttle bracket from the front of the intake throat.(this will make step 8 easier)
7. Diconnect the fuel line from the fuel filter header and the retun line from the top of the ip that runs to the back of the engine.
8. Now carefully manuver the ip and the lines back and up from the engine.
 
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Old Jul 18, 2010 | 06:26 PM
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perfect that will make things a lot easier. were used to n/a gas engines so this isnt what i would call a soft entry into diesel engine repair. but hey if ur gonna get wet jump in right?
 
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Old Jul 18, 2010 | 06:30 PM
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It would be a good idea to search some old threads on IP removal,,,and head removal and spend some reading time before you start.
 
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Old Jul 18, 2010 | 06:31 PM
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im off of work now and thats exactly what i am doing
 
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Old Jul 18, 2010 | 07:28 PM
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You should be able to find all the info you need i nthose posts. Any other questions just ask. Some one will have an answer I am sure.
 
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Old Jul 18, 2010 | 07:46 PM
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Just an FYI, the 3 small bolts that connect the IP to the gear are 5/16" 12 point, so you'll need the appropriate socket.
 
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Old Jul 18, 2010 | 09:42 PM
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Well update time we have the ip loose. However the lines run to below the Turbo. So what is the easiest way to get the exhaust inlet line loose from the Turbo. We've found bolts that mount it directly to the Turbo but I see no way to get to the bolts without tearing apart the aluminum heat shield. Is there another way or are those the bolts we need to Break.
 
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