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I really thought this motor had alot of life left in it but now its not looking too good. last week i installed a Edelbrock intake manifold and the install was successful, this truck has never run better. the other day i go down the road a few miles and park it, get back in 20 mins later it wont turn over. Just getting a clunk from the starter, so i try to roll the motor over by hand and it wont budge. 4 hours later it starts as normal, i even shut it off and back on 3 or 4 times. so i drive the truck another few miles and shut it off when i get back home and now its stuck again, i have even had all the plugs out and tried turning over the motor with a breaker bar but its still not budging. Like i said, this truck was running GREAT, No noises, oil is clean, i had oil pressure, and good coolant temp.
The only thing i can think of is a main bearing has warped and thats whats keeping it from running. Any suggestions?
Pull all the spark plugs and see which one is hydro-locked from coolant, or it can even be gasoline form a leaking carb.. Sounds like it is sucking coolant in to the cylinder. It will bend things.
OK, this truck has headers, that you forgot to mention. Now you have installed a new intake and carb, you drive with your foot a LOT more into it. The starter gets REALLY hot. When you try to start it, the super hot starter drive gear clunks powerfully into place but jams on the shaft, engaged, and basically locking down the engine. You can't even turn the engine with a breaker bar. But, once things cool, the gear returns to normal or maybe the shaft it slides on or the bushings cool, gear un-jams and slides back out of the flywheel and the engine works and starts normally UNTIL you try to start it again HOT.
So, drive it home and when it won't start, cool the starter down with a garden hose. See if that will work or if it will reduce the time interval to restart. If not, call us back or provide more info.
BTW: If this actually works, just buy enough hose to reach the farthest point you ever drive to and you should have no more problems.
If it is the starter, a fix I have used to get home is to tap the starter a couple of times with a hammer or a large wrench. It only works a couple of times so don't think this will get you through July. But it will get you home if it is the starter.
I have experienced the same problem in the past. Couldn't restart the engine when it was hot, but once the engine cooled down it would fire right up. The starter has probably had it.
Ok, so its a brand new starter. I have tapped on it but still nothing, just a big clunk of it trying to turn the motor. It does have headers so i have not had time to physically pull out the starter, those headers kinda make it a pain.
Personally, I would ditch the headers and go with the stock manifolds. Sooner or later you will become tired of having to remove the header to replace the starter each time it gets cooked by the header. Why people put headers on these trucks in the first place is beyond me. Does everyone race pickups nowadays? My truck had them on it when I bought it and that was the first thing i got rid of. Didn't notice any loss of power and no more exhaust leaks!
But if he cannot move the engine over without the spark plugs out then there is mechanical damage. The starters Bendix is not permanently engaged to the flywheel. So why would this prevent the crank from spinning?
Remove the cover plate and take a look at the starters nose and gear and see if it has jammed to the flywheel.
Also look to see if there may be damage to the back of the block from a torque converter nut working loose.
My seat of the pants theory was based on the bendix gear somehow jamming due to severe heat combined with (slightly bent shaft, heat expansion, or other) once it engaged the flywheel.
Your comment is right on regarding removing the cover plate as it could be seen if that theory is correct. As a matter of fact, he could just leave the cover plate off and observe the nose as you have noted the next time the problem arises.
66F100,
I did the same thing and the headers are now 'yard art'
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