Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Fuel pump working intermitantly

Thread Tools
 
Search this Thread
 
Old Jun 27, 2010 | 10:14 PM
  #1  
WINGNUT-'s Avatar
WINGNUT-
Thread Starter
|
Senior User
Joined: Jun 2010
Posts: 148
Likes: 0
From: Sodus, NY
Fuel pump working intermitantly

The fuel pump on my '89 doesn't come on all the time when turning on the ignition.....it won't self test. I will have to switch it on and off until it will decide to work. But once the pump is working, it stays working.

I also got a trouble code 96 on my scantool - Fuel pump secondary circuit fault/ high speed fuel relay open. Could this be the culprit? Is there a relay I need to check?

I got about 8 different codes from my scantool, but I'll try and tackle the fuel pump problem first.
 
Reply
Old Jun 27, 2010 | 10:17 PM
  #2  
F250351W's Avatar
F250351W
Junior User
Joined: Mar 2010
Posts: 68
Likes: 0
mine did the exact same thing before my fuel pump died, but i never scanned it though
 
Reply
Old Jun 27, 2010 | 10:25 PM
  #3  
WINGNUT-'s Avatar
WINGNUT-
Thread Starter
|
Senior User
Joined: Jun 2010
Posts: 148
Likes: 0
From: Sodus, NY
I bought the truck used back in November and somebody before me installed an in-line pump in the frame rail instead of replacing the one in the tank.
 
Reply
Old Jun 27, 2010 | 10:29 PM
  #4  
F250351W's Avatar
F250351W
Junior User
Joined: Mar 2010
Posts: 68
Likes: 0
check all the connections, electrical and fuel lines, just to make sure. what year is this truck btw?
 
Reply
Old Jun 27, 2010 | 11:16 PM
  #5  
WINGNUT-'s Avatar
WINGNUT-
Thread Starter
|
Senior User
Joined: Jun 2010
Posts: 148
Likes: 0
From: Sodus, NY
It's an '89 F-250 with a 351W.
 
Reply
Old Jun 28, 2010 | 05:28 AM
  #6  
subford's Avatar
subford
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Top Answer: 1
Joined: Aug 2005
Posts: 23,667
Likes: 301
From: Easton,Ks
Sounds like a bad EEC Power Relay or Ignition Switch.
Check to see if the brown relay is clicking when you turn the key on and off.
Could also be bad wiring under the Relay.
 
Reply
Old Jun 28, 2010 | 11:51 AM
  #7  
Roader's Avatar
Roader
Senior User
Joined: Jun 2010
Posts: 111
Likes: 0
From: Denver
I bought the truck used back in November and somebody before me installed an in-line pump in the frame rail instead of replacing the one in the tank.

Isn't this factory? I had the same problem with the inline, high-pressure pump on the frame rail. Try tapping it with a hammer when someone else turns the key. Mine did the same thing and tapping it with a hammer would get the pump spinning. $100 for a new one from Advance.

But mine's an '88/six cylinder. I don't know for sure if you have a high pressure pump low pressure, in-tank pump(s) on your '89 V8.
 
Reply
Old Jun 28, 2010 | 05:50 PM
  #8  
WINGNUT-'s Avatar
WINGNUT-
Thread Starter
|
Senior User
Joined: Jun 2010
Posts: 148
Likes: 0
From: Sodus, NY
Thanks for the replies. Something else I think I forgot to mention. Some previous owner installed a separate power switch for the fuel pump on the instrument panel. The switch needs to be on for the pump to work. Would this be a cheap fix to remedy a faulty ignition switch? I can't think of why this was done.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Jun 28, 2010 | 05:56 PM
  #9  
WINGNUT-'s Avatar
WINGNUT-
Thread Starter
|
Senior User
Joined: Jun 2010
Posts: 148
Likes: 0
From: Sodus, NY
Roader, is your in-line pump located inside the driver side frame rail right before the the front wheel? If so, maybe it is a factory thing. I was thinking it was an add-on.
 
Reply
Old Jun 28, 2010 | 06:00 PM
  #10  
Roader's Avatar
Roader
Senior User
Joined: Jun 2010
Posts: 111
Likes: 0
From: Denver
Originally Posted by WINGNUT-
Roader, is your in-line pump located inside the driver side frame rail right before the the front wheel? If so, maybe it is a factory thing. I was thinking it was an add-on.
Yes, that's exactly where it is. Factory harness with two wires, one small female spade and one bigger female spade - I don't remember the colors - so the to connections couldn't be mixed up. A sheet metal clamshell around the pump with (I think) three screws holding it to the frame. Some neoprene cushioning material between the clamshell and the pump.
 
Reply
Old Jun 28, 2010 | 06:07 PM
  #11  
WINGNUT-'s Avatar
WINGNUT-
Thread Starter
|
Senior User
Joined: Jun 2010
Posts: 148
Likes: 0
From: Sodus, NY
Okay, I'll look into the pump being bad. Maybe that's why I got a DTC 96 on my code scanner. That code says - "Fuel pump secondary circuit fault/ high speed fuel pump relay open".......I'll also check the fuel pump relays. Does anyone know where the relays are located?
 
Reply
Old Jun 28, 2010 | 07:10 PM
  #12  
subford's Avatar
subford
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Top Answer: 1
Joined: Aug 2005
Posts: 23,667
Likes: 301
From: Easton,Ks
You got the DTC 96 because the computer no longer controls the fuel pump with the fuel pump relay. The switch on the dash does.
The relays were on the drivers inter fender.


/
 
Reply
Old Jun 28, 2010 | 10:06 PM
  #13  
WINGNUT-'s Avatar
WINGNUT-
Thread Starter
|
Senior User
Joined: Jun 2010
Posts: 148
Likes: 0
From: Sodus, NY
I wasn't expecting the relays to be missing, I am almost certain there is an empty space there where they should be, because that's the location for the EEC computer link, and I was using it yesterday. The truck is at my other residence right now so I can't check it to be sure, I will sometime mid-week.

Are there any other fuel related relays? Because I do hear a click when the ignition is turned on. How hard of a job will it be too install new relays if the truck needs them to run properly?
 

Last edited by WINGNUT-; Jun 28, 2010 at 10:29 PM. Reason: more info
Reply
Old Jun 28, 2010 | 11:53 PM
  #14  
subford's Avatar
subford
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Top Answer: 1
Joined: Aug 2005
Posts: 23,667
Likes: 301
From: Easton,Ks
The click you hear when you turn on the key and off again is the more than likely the EEC (PCM) Power Realy.

As far as how hard it would be would depend on how much the PO rewired it.
It should be wired like this:


/
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
pawpaw
1983 - 2012 Ranger & B-Series
48
Mar 26, 2023 11:28 AM
looking
1987 - 1996 F150 & Larger F-Series Trucks
29
Jan 27, 2022 01:19 PM
wackercattle
1994.5 - 1997 7.3L Power Stroke Diesel
3
Aug 25, 2013 07:31 AM
WINGNUT-
1987 - 1996 F150 & Larger F-Series Trucks
16
Nov 22, 2010 05:20 AM
SDLineman
6.4L Power Stroke Diesel
6
Jul 10, 2010 11:15 PM




All times are GMT -5. The time now is 03:30 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE