Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

Clunk?

Thread Tools
 
Search this Thread
 
Old Apr 1, 2010 | 10:10 AM
  #1  
Landbarg's Avatar
Landbarg
Thread Starter
|
Freshman User
Joined: Feb 2010
Posts: 34
Likes: 0
From: Clayton, NC
Clunk?

It's driving me crazy! I have a "clunk" sound from under what seems the left hand front side of the truck. I can feel it in my feet when it happens. I have just recently replaced the ball joints and installed a dual steering stabilizer. The clunk was there before I replaced my ball joints but now seems to be worse and more loud. The sway bar end links are a little worn but not loose. The steering bar from the pitman arm down to the passenger wheel is tight and the tie rods are all tight. AUGH!! It's really annoying and unnerving at best. Without spending a fortune and part swapping, any ideas?

 
Reply
Old Apr 1, 2010 | 10:27 AM
  #2  
FallstonYJ's Avatar
FallstonYJ
Senior User
Joined: Feb 2010
Posts: 238
Likes: 0
From: Harford County, MD
Club FTE Silver Member

I have the same problem and so do others that I know. I just replaced the shocks, front sway bar links, steering stabilizer, left front u-joint and upper and lower ball joints on left.............clunk still there.

I did notice when replacing the sway bar links that the hole in the bracket and frame where the upper link bolts connect is a good bit larger than the diameter of the bolt. Pretty sloppy set up and would seem that the bolt could be moving up and down no matter how much you torque it. At first I thought maybe the hole had been rounded out but it was the same on both sides and the bolts were as tight as could be. I put a post up about it but no-one has responded?
 
Reply
Old Apr 1, 2010 | 11:05 AM
  #3  
njstevens's Avatar
njstevens
Elder User
Joined: Feb 2007
Posts: 855
Likes: 1
Remove sawy bar and links. If the clunk goes away it is links. If not keep lloking. SOme on here talk about body mounts. Are you hearing and feeling it only on your side or passenger side as well.
 
Reply
Old Apr 1, 2010 | 12:23 PM
  #4  
Landbarg's Avatar
Landbarg
Thread Starter
|
Freshman User
Joined: Feb 2010
Posts: 34
Likes: 0
From: Clayton, NC
Originally Posted by njstevens
Remove sawy bar and links. If the clunk goes away it is links. If not keep lloking. SOme on here talk about body mounts. Are you hearing and feeling it only on your side or passenger side as well.
It's hard to distinguish at times, but I definitely "feel" it under my feet when it happens. Sometimes I think it's relegated to one side, but then I'll hit another bump and it makes me doubt it. I'll take the end links off and see what the holes look like.
 
Reply
Old Apr 1, 2010 | 02:32 PM
  #5  
Cardiac69's Avatar
Cardiac69
Elder User
15 Year Member
Joined: Feb 2006
Posts: 647
Likes: 0
Landbarg, there is another current thread on here about the same problem. Find it and there is a ton of info in it. I had the same clunk, and mine turned out to be the front left body mount bolt. It is under the carpet on the drivers floor. Put some never seize on it and tighten her back down. I did both sides just to cover it...No more clunk for me.

Bob♠
 
Reply
Old Apr 1, 2010 | 10:17 PM
  #6  
ke6zmy's Avatar
ke6zmy
Senior User
Joined: Feb 2009
Posts: 391
Likes: 1
I had a clunk up front and it was one of the track bar bolts. It had worked it's way loose to about 3/4".
I had to replace it because the threads ahd been boogered up.
FYI torque for that bolt is 450 ft pnds
 
Reply
Old Apr 1, 2010 | 10:58 PM
  #7  
EXv10's Avatar
EXv10
Post Fiend
Joined: Mar 2009
Posts: 11,798
Likes: 14
From: Mt. Shasta California
Probably what Cardiac said..................do a search
 
Reply
Old Apr 2, 2010 | 01:43 PM
  #8  
Landbarg's Avatar
Landbarg
Thread Starter
|
Freshman User
Joined: Feb 2010
Posts: 34
Likes: 0
From: Clayton, NC
Originally Posted by EXv10
Probably what Cardiac said..................do a search
Thanks guys. I'll poke around this weekend and see what I find.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Apr 2, 2010 | 07:13 PM
  #9  
njstevens's Avatar
njstevens
Elder User
Joined: Feb 2007
Posts: 855
Likes: 1
lanbarg did you take sway bar off to test that. I just replaced my links and my clunk is gone. Now i need to figure out why i feel 3 jolts when accelarating. Teh wierd thing it is not alwasy. Almost feels like the rear wheels are slippn grabbing 3 times in a row real quick and slight.
 
Reply
Old Apr 2, 2010 | 09:48 PM
  #10  
Cardiac69's Avatar
Cardiac69
Elder User
15 Year Member
Joined: Feb 2006
Posts: 647
Likes: 0
Originally Posted by njstevens
lanbarg did you take sway bar off to test that. I just replaced my links and my clunk is gone. Now i need to figure out why i feel 3 jolts when accelarating. Teh wierd thing it is not alwasy. Almost feels like the rear wheels are slippn grabbing 3 times in a row real quick and slight.
Maybe lubricate the splines on the slip yoke on the driveshaft? That has been a source for what you describe....
 
Reply
Old Apr 5, 2010 | 01:51 PM
  #11  
njstevens's Avatar
njstevens
Elder User
Joined: Feb 2007
Posts: 855
Likes: 1
cardiac do you have a preferrence in which lubrication to use?
 
Reply
Old Apr 5, 2010 | 02:40 PM
  #12  
luxury's Avatar
luxury
Senior User
20 Year Member
Joined: Jan 2001
Posts: 242
Likes: 2
From: Chippewa Falls, WI
Originally Posted by Landbarg
The sway bar end links are a little worn but not loose.
The sway bar frame bushings will also cause a clunk. I replaced mine a year ago with Moog but the clunk returned a few weeks ago. I just installed Energy Suspension bushings and the clunk is gone - I expect these to last much longer. (Note, they are called frame bushings, but they are actually mounted on the axle.)
 
Reply
Old Apr 5, 2010 | 05:08 PM
  #13  
roadhammer dave's Avatar
roadhammer dave
Junior User
Joined: May 2009
Posts: 66
Likes: 0
From: calgary,alberta
I had a similar clunk which was driving me nuts. I replaced the end-links and it made no difference. The clunk went away when I replaced the sway bar bushings.
 
Reply
Old Apr 5, 2010 | 11:17 PM
  #14  
Cardiac69's Avatar
Cardiac69
Elder User
15 Year Member
Joined: Feb 2006
Posts: 647
Likes: 0
Originally Posted by njstevens
cardiac do you have a preferrence in which lubrication to use?
I use the silver never seize from NAPA.....
 
Reply




All times are GMT -5. The time now is 07:48 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE