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Headlight issue

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Old Mar 25, 2010 | 06:51 PM
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From: McKenzie River
Headlight issue

96 Explorer limited.......Left headlight is out on low beam, bulb is verified good, power at fuse box/fuses OK, power at power dist. box/fuses OK......no power at plug on headlight, wires there look fine, works on high beam just fine..........Wiring harness looks like a nightmare to access, anything I may be missing to check?
 
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Old Mar 25, 2010 | 07:42 PM
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Not unless you have the "LAMP OUT" monitor. If you do that could cause one side to be out.

Schematic is here:
http://tinyurl.com/yavycw4
 
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Old Mar 25, 2010 | 08:03 PM
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From: McKenzie River
Thanks for the link!.....Yes, the "check headlamps" warning came on the diagnostic display during daytime use. Am I looking for a connector in the harness for that headlight or could it be in the MFS on the column or headlight switch itself?....no amount of wire twisting or pulling at fuse panel or switch makes any difference.....still nothing at the headlight plug. Any idea on the location of the lamp out module?
 
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Old Mar 26, 2010 | 06:25 AM
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It's in the console.



Pin Number Circuit Circuit Function
1 1055 (W/LG) LH Low Beam Input
2 130 (R/LG) Headlamp Out Warning Input
3 132 (O/BK) Tail Lamp Out Warning Input
4 135 (Y/R) Brakelamp Out Warning Input
5 14 (BR) Rear Park Lamp Input
6 110 (W/LG) Rear Park Lamp Output
7 1003 (GY/Y) Ignition (Hot in RUN)
8 — Not Used
9 57 (BK) Ground
10 — Not Used
11 160 (DB/W) LH Low Beam Output
12 1056 (DB/LG) RH Low Beam Input
13 161 (DG/O) RH Low Beam Output
14 511 (LG) Brakelamp Input
15 105 (R/W) Brakelamp Output
16 — Not Used
 
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Old Mar 26, 2010 | 09:58 AM
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Here's a video to show you the repair. If you can solder, a repair might work. A new lamp out module is around $70-80. You can also bypass the module, but I would reair or replace.

YouTube - Explorer Lamp out module
 
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Old Mar 26, 2010 | 03:11 PM
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That's just tooooooooooo cool!
 
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Old Mar 26, 2010 | 06:19 PM
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Thanks to all!!!!.........thats the problem.......Now, to go J-yard or new.... $81.00, I think I will try soldering or J-yard first.
 
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Old Mar 26, 2010 | 06:38 PM
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I pulled a console like that out of a Mountaineer today and it had the message center. I'll look tomorrow and see if there's a module in it. If so it's yours.
 
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Old Mar 26, 2010 | 07:25 PM
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From: McKenzie River
Originally Posted by ncranchero
I pulled a console like that out of a Mountaineer today and it had the message center. I'll look tomorrow and see if there's a module in it. If so it's yours.
Outstanding!..........Thank you!... I will PM.
Its raining very heavily here (duh, its Oregon).........Junkyards are VERY muddy, unpleasant places in March in OR.!....If you find it, I will use it as a back up after soldering mine.........Thank you!
 
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Old Mar 26, 2010 | 07:39 PM
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From: Paradise Found!
Originally Posted by Old93junk
Outstanding!..........Thank you!... I will PM.
Its raining very heavily here (duh, its Oregon).........Junkyards are VERY muddy, unpleasant places in March in OR.!....If you find it, I will use it as a back up after soldering mine.........Thank you!
It's not raining on my side............
 
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Old Mar 26, 2010 | 07:44 PM
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From: McKenzie River
Originally Posted by fabmandelux
It's not raining on my side............
No, but it will be snowing soon enough!!!!!
 
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Old Mar 26, 2010 | 07:50 PM
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From: Paradise Found!
Originally Posted by Old93junk
No, but it will be snowing soon enough!!!!!
Do you know something I don't?
 
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Old Mar 26, 2010 | 07:53 PM
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From: McKenzie River
Originally Posted by fabmandelux
Do you know something I don't?
Well, we went from 66 deg. to 44 and pouring rain, snow forecast above 2,000ft in the Cascade foothills............who knows what it will be like it gets to you!
 
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Old Mar 26, 2010 | 07:58 PM
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From: Paradise Found!
Originally Posted by Old93junk
Well, we went from 66 deg. to 44 and pouring rain, snow forecast above 2,000ft in the Cascade foothills............who knows what it will be like it gets to you!
I live due East of Mt Hood, and the weather seems to split around the mountain and miss me. Darn!
 
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Old Mar 26, 2010 | 08:01 PM
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From: McKenzie River
Originally Posted by fabmandelux
I live due East of Mt Hood, and the weather seems to split around the mountain and miss me. Darn!
The McKenzie river valley seems like weather funnel...........right over my house!
 
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