Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Zero fuel pressure

Thread Tools
 
Search this Thread
 
Old Feb 28, 2010 | 02:16 PM
  #1  
teppler's Avatar
teppler
Thread Starter
|
Elder User
Joined: Mar 2005
Posts: 545
Likes: 0
From: Denison, Tx
Zero fuel pressure

Okay guys need some help and fast, have removed the fuel pressure regulator housing several times swapping the original spring with GDS upgrade then pulling it out and cutting it off per several post here , I installed a pressure gauge and now see I have zero fuel pressure I have tested gauge and it is working. I drilled and tapped the top of filter cap. I jusr removed spring again and noticed it had no spring pressure behind it could I have lost part of the regulator? Seems I remember a post talking about not losing a part behind the spring. Sp[ring is back to the original length and when I put it on to install screws there is no tension from the spring.
 
Reply
Old Feb 28, 2010 | 02:37 PM
  #2  
02GrayPowerStroke's Avatar
02GrayPowerStroke
Posting Guru
Joined: Jun 2005
Posts: 1,803
Likes: 0
From: Amarillo, TX
Dumb question, is your fuel pump running?
 
Reply
Old Feb 28, 2010 | 02:37 PM
  #3  
william_04_x's Avatar
william_04_x
Lead Driver
Joined: Nov 2007
Posts: 5,139
Likes: 209
Club FTE Silver Member

There's another piece(poppet) that should be in there.You should have spring pressure when reinstalling the cover. Look on page 4 of the install instructions for an ITP RR for a picture of what might be the missing piece. Do you think you dropped it on top of the motor? Man, you're havin a rough time.
 
Reply
Old Feb 28, 2010 | 02:39 PM
  #4  
teppler's Avatar
teppler
Thread Starter
|
Elder User
Joined: Mar 2005
Posts: 545
Likes: 0
From: Denison, Tx
Tell me about it I think this is what has been my problem all along. Probally lost the poppett when I cut the spring
 
Reply
Old Feb 28, 2010 | 02:57 PM
  #5  
william_04_x's Avatar
william_04_x
Lead Driver
Joined: Nov 2007
Posts: 5,139
Likes: 209
Club FTE Silver Member

I just saw something very interesting. On my original paper install instructions, it clearly states to leave the poppet installed. In the instructions from Dennis' site, it says to remove it. There's been a change, and I might have that piece under the cover.

I'll have to check this out...
 
Reply
Old Feb 28, 2010 | 03:59 PM
  #6  
william_04_x's Avatar
william_04_x
Lead Driver
Joined: Nov 2007
Posts: 5,139
Likes: 209
Club FTE Silver Member

Hello poppet. Do you have one of these laying in the driveway teppler? This should be in the bore and the spring fits inside the back end.



A buddy let me know that his paper instructions also say to leave this in place when a RR is installed. I can see why it wouldn't be needed, as the web instructions state. It just sits there pressed against the cover by fuel pressure.
 
Reply
Old Feb 28, 2010 | 04:07 PM
  #7  
teppler's Avatar
teppler
Thread Starter
|
Elder User
Joined: Mar 2005
Posts: 545
Likes: 0
From: Denison, Tx
Located the poppett where it fell, installed and once again have fuel pressure, 94psi right now might change the spring out later but for now just enjoying my new working gauge and have plenty pressure. Thanks to everyone here especially William_04_x. What a great resource.
 
Reply
Old Feb 28, 2010 | 04:20 PM
  #8  
william_04_x's Avatar
william_04_x
Lead Driver
Joined: Nov 2007
Posts: 5,139
Likes: 209
Club FTE Silver Member

Great to hear that you're almost there. 94 psi is simply too much though. I'm sending you a stock spring.

Fuel flows through the heads and is introduced to the injectors through the side of the barrel. If your pressure is too high, these o-rings can be damaged and pressurized fuel can end up down at the combustion seal or up in the head. That can lead to VERY expensive repairs.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Feb 28, 2010 | 04:50 PM
  #9  
SteveBricks's Avatar
SteveBricks
FTE Leadership Emeritus
Joined: Aug 2007
Posts: 42,085
Likes: 6
From: Lakewood, Ca.
FTE Emeritus
William is right. You need to get that fuel pressure down to 55 - 60 psi ASAP. Aside from the damage it can do, there's no need for it being that high.
 
Reply
Old Feb 28, 2010 | 07:59 PM
  #10  
teppler's Avatar
teppler
Thread Starter
|
Elder User
Joined: Mar 2005
Posts: 545
Likes: 0
From: Denison, Tx
I'm convinced just waiting to get the spring. Thanks for everyones help.
 
Reply
Old Feb 28, 2010 | 08:00 PM
  #11  
william_04_x's Avatar
william_04_x
Lead Driver
Joined: Nov 2007
Posts: 5,139
Likes: 209
Club FTE Silver Member

Ya got the point huh Tommy?
 
Reply
Old Feb 28, 2010 | 09:32 PM
  #12  
teppler's Avatar
teppler
Thread Starter
|
Elder User
Joined: Mar 2005
Posts: 545
Likes: 0
From: Denison, Tx
I got it William..LOL
 
Reply




All times are GMT -5. The time now is 10:09 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE