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Well, a week or so ago, after 18 years of faithful service, my old balancer decided to take that long overdue trip to Maui... So now i'm on the task of replacing it (check the sig for specifications) and need some help: I managed to take out the pulley (wich was stuck in the balancer) and then the retainer bolt and washer (using two ratchets). I procceded to set the harmonic balancer extractor (duck foot) and after that, i started tightening the main bolt of the extractor inside the balancer, as the instructions detailed... but it reached a point where i turn the engine and the bolt doesn't move (penetrate)... Will it be necesary to use anything else? (might try the two ratchets again, but i don't think it will work) Is there any other way to stop the engine from turning? Help! i'm just so darn tired...
Some aditional info: I have no access (don't own) to any powertools or air compressed tools, and i didn't have the need to take the radiator out to work on the balancer so far.
If the balancer is stuck try hitting it with some PB blaster or Liquid Wrench, rap it with a 1/2 drive extension, zap it again, and let it sit overnight.
Did you use the right spacer on the crank snout? The puller's not bottoming out is it?
Try putting never seize on the jacking screw threads and tip, this helps reduce friction and thus rotational torque to the engine.
Otherwise, remove the flexplate inspection cover and try to grab the ring gear with visegrips which will get jammed up against something as the engine tries to turn. Possibly a box wrench on one of the convertor nuts will do the same thing.
My puller has a ~1/2" thick steel button/spacer that sits in the center of the balancer on the crank snout, the center drive bolt on the puller seats into it so the drive bolt doesn't bottom out in the balancer bolt hole. Maybe yours doesn't use one...
Yes, you need to ensure that the cone piece is pushing against the hole in the end of the crankshaft. It should walk off relatively easily if the center puller bolt is pushing only agains the crankshaft.
Thanks for all the help, i did everything right this time (i even took some pics for an article describing the procedure later on). The tool worked great so i managed to pull out the balancer easily. Installing the new one wasn't any trouble, i mounted it and then tightened the retainer bolt until it was all in place (i applied a lot of torque in the end... but i lack a torqmeter, so i'll be checking this from time to time).
The bad news: the engine still doesn't sound right (but the sound diminished)... i thought it was the balancer for the appearance of it, i also tried the engine without the belt... and it still sounded wrong (leading me to discard any pulley bearing as the cause). I guess i'll keep the truck parked until i have time to either take it to a mechanic or try and figure it out myself (if the engine is shot, i'll try to get the best configuration to attain torque and hp on a 2500$ budget so i'll be asking a lot around here).
It's kinda hard to describe... i'll make a video tomorrow and upload the link here so you guys can hear it, surely someone out there has had the same issue and will give me some pointers.
I always remove the dampner bolt, take off the washer then reinstall the bolt a few turns. Then on the puller, I use the flat end on the push bolt. This way I don't take a chance ruining the threads or the front of the crank snout. It also keeps you from having to tight the screws so far down on the puller.
Well, i checked the bearings today (turned all the pulleys) and the smog air pump is shot and the steering pump bearing is saying "adios", as it has some play. I'll replace those 2 and see if it improves. If not, the engine might need some work (i hope not yet, as i plan on stock in time for some good parts and research more for when the time to rebuild comes).
My country has a name you know?, i bet you wouldn't enjoy me calling yours Bushland or Obamaland, still, it's a good thing you're aware about the idiot we have here... Anyway, i can find most parts rather easily, but some can get hard to find as the public didn't find any practical use in replacing them with the OEM config (i.e.: the smog pump, as they don't run smog test here) so spares shops stopped stocking on them.