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Old Feb 25, 2010 | 01:39 PM
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Front Differential Capacity

Hi all, I have a (hopefully) simple question. I am preparing to change the fluids in my 02 Ex 4X4. The front diff holds 6 pints according to my local Ford dealer, but my Amzoil guy told me he looked it up and it stated only 4 pints. Who is right?? Any help is appreciated, thanks in advance.
 
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Old Feb 25, 2010 | 02:13 PM
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From the Owner's Manual:
1.8L (3.8 pints) of Motorcraft SAE 75W-90 "Premium 4x4 Front Axle Lubricant"

3.8 US pints = 1.9 US quarts
 

Last edited by howler4x4; Feb 25, 2010 at 02:14 PM. Reason: quarts
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Old Feb 25, 2010 | 02:27 PM
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My 05 manual say 3.6 pints, so 3.6 or 3.8 you will be covered with 4 pints or 2 quarts.
 
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Old Feb 25, 2010 | 02:38 PM
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4 pints is right - so buy 2 quarts of 75w90 and you're good. I used Amsoil in mine as well - Severe Gear Synthetic. Add to just under the fill opening and you're good. Make sure to clean the old gasket off and use good sealant to make a new one.
 
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Old Feb 25, 2010 | 05:53 PM
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Is there a drain plug for the front diff or do you have to pullthe cover like the rear? I'd look, but mine will not fit in garage and it is curently -2 F here.
 
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Old Feb 26, 2010 | 06:33 AM
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You need to pull the cover which makes it a bit of a pain - mainly from the drying time before you can torque the cover back down and go driving!
 
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Old Feb 26, 2010 | 06:48 AM
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My local Ford dealer told me not to use anything to adhere the gasket to the diff/cover. He said to just use the gasket "dry". Everywhere else I look it seems people say to use RTV or equivilent sealant with the gasket, any opinions? Thanks again!
 
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Old Feb 26, 2010 | 08:22 AM
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I'm not aware of a gasket being used - I know it didn't have one when I took it apart. I did have to scrape RTV off the housing and cover and I used the RTV front and rear before putting it all back together.

 
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Old Feb 26, 2010 | 10:25 AM
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FordBoy, it sounds like your dealer doesn't have a clue....
 
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Old Oct 11, 2010 | 09:21 PM
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u can get a gasket from ford that will eliminate the use of a rtv sealant. most use a sealant cause the ford gasket is more$$$$....ford guy was just trying to make a sale and keep ya from going from there to NAPA......lol
 
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Old Oct 12, 2010 | 11:32 AM
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Check here for Lube Locker LubeLocker - Products

Dana 50 and 60 use the same gasket.
 
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Old Oct 14, 2010 | 01:00 PM
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Originally Posted by fordboy67
Hi all, I have a (hopefully) simple question. I am preparing to change the fluids in my 02 Ex 4X4. The front diff holds 6 pints according to my local Ford dealer, but my Amzoil guy told me he looked it up and it stated only 4 pints. Who is right?? Any help is appreciated, thanks in advance.
I think the Ford Dealer is right, not the owners manual, I just changed all the Fluids in my Ex and I found that 6 pints was closer to what I actually used on my 01
 
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