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Howdy. My question is about the automatic front hubs of my 1994 Mazda Navajo. Essentially, it's a Ford Explorer with a Mazda badge.
I was suspicious that the 4WD was inoperative. I jacked the SUV, and placed upon axle stands, such that all 4 wheel were off the floor. When I run the engine in 4WD, I can see the front axle spinning, but the hubs don't turn.
Do you think that the problem is likely to be the hubs themselves, or the engagement mechanism at the ends of the axle ?
I guess that the teeth upon axles and hubs are prone to wear. Did Ford think about the wear problem and make the hubs of softer metal than the axles ? That would be good. I ask this question because the teeth upon my axles look shallow, but I'm unsure what the correct depth/appearance should be.
I want to repair this ASAP, but I am afraid to buy the wrong parts and spend money that I can ill afford to waste.
I can see the front axle spinning, but the hubs don't turn.
The rotation of the axleshaft is what causes the hub to engage. If either axleshaft can spin without engaging the wheel, then that hub is not working.
Did Ford think about the wear problem and make the hubs of softer metal than the axles ?
I'm not sure which part you are referring to, but the cam assembly is made of plastic, and it is prone for the "teeth" to get rounded off. The cam assembly is the piece that "slides" onto the wheel bearing nut, and is the last piece to come before the wheel bearing nut when you are taking the rotor off. One issue is that you can't buy just the cam assembly from Ford. You have to buy they entire auto hub assembly. The cost of one auto hub is about the same as buying a pair of manual hubs, so a lot of people with hub problems just convert to manual hubs.
I ask this question because the teeth upon my axles look shallow,
Which teeth are you referring to? I've heard of a few cases where the retainer clip/washer for the end of the axleshaft gets lost, which allows the axleshaft to suck into the spindle and not engage the hub. Is it possible that has occurred in this case?
My mistake. I should have used the word 'splines' instead of 'teeth', so I was asking about wear upon the splines.
Now, if I stick my fingers into a removed hub and slide the internal mechanism then I can engage or disengage it. I mean that I can either spit the hub around the mechanism, or lock it together, depending upon the position. Would this imply that the hub is OK ? Or is the only important test when the hub is on the vehicle ?
I am trying to determine whether my problem is the hubs, or the parts that I can see at the end of the axle when the bub is removed...
My mistake. I should have used the word 'splines' instead of 'teeth', so I was asking about wear upon the splines.
I don't hear a lot about the splines on the end of the axleshaft wearing.
I mean that I can either spit the hub around the mechanism, or lock it together, depending upon the position. Would this imply that the hub is OK ? Or is the only important test when the hub is on the vehicle ?
Unfortunately, I'm not at all familiar with the inner details of how the auto hub works. I do know that the rotation of the axleshaft is supposed to shift something in the hub so it engages the cam assembly that is on the locknut, so I would expect it may be difficult to test it off of the vehicle.
The hub locking assembly does wear out on them. I had a 94 that the 4x4 didn't work and the plastic on the inside of it had worn down and the tension spring had lost some of the spring. I went to a bone yard and got a set off of a ranger and put on it. I sold the vehicle some years back but do remember that was the problem with it.