Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Gear Ratio

Thread Tools
 
Search this Thread
 
Old Feb 14, 2010 | 09:08 AM
  #1  
roblalani's Avatar
roblalani
Thread Starter
|
Freshman User
Joined: Jan 2010
Posts: 43
Likes: 0
Gear Ratio

Hey guys
I was wondering if one of you could tell me what would be the best gear ratio in the rear end. what i'm looking for is lower rpm's at higher speeds. Its a 94 f250 5 speed with a 460. I'm not quite sure what the gear ratio is at the moment. Right now at 65 mph I'm turning about 3500 rpm's. I think thats kind of high and makes the truck burn more gas. At the moment i'm getting about 16-19 miles per gallon and would like to better that if I can by changing the gears and lowering the rps on the highway
Would someone be kind enough to help me out?

Thanks
 
Reply
Old Feb 14, 2010 | 09:30 AM
  #2  
Conanski's Avatar
Conanski
FTE Legend
15 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Jun 2006
Posts: 31,930
Likes: 1,499
From: Ottawa, Ontario
OK.. there's something seriously wrong with your numbers here, there's no way the motor would be reving that much at 65mph in overdrive, and if it was I guarantee you it would not get 16-19mpg.. more like 5mpg. So...

How are you calculating fuel milage?
Has the speedo been calibrated against a GPS?
Is the tachometer accurate?
What size tires are on the truck?
What is the axle code on the drivers door pillar?
 
Reply
Old Feb 14, 2010 | 09:38 AM
  #3  
roblalani's Avatar
roblalani
Thread Starter
|
Freshman User
Joined: Jan 2010
Posts: 43
Likes: 0
your right the numbers are probably off. I'm just rendering a guess as to how many miles per gallon i'm getting. the speedo is off for sure cause of my tires. I'm running 265/16's. not exactly sure by how many miles per hour tho. from dead empty I can put 15 gallons in one tank and I get about 150-175 miles on that tank. i'm hoping that changing the gear ratio will give me around 200 miles on a tank.
 
Reply
Old Feb 14, 2010 | 09:50 AM
  #4  
Conanski's Avatar
Conanski
FTE Legend
15 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Jun 2006
Posts: 31,930
Likes: 1,499
From: Ottawa, Ontario
Originally Posted by roblalani
your right the numbers are probably off. I'm just rendering a guess as to how many miles per gallon i'm getting. from dead empty I can put 15 gallons in one tank and I get about 150-175 miles on that tank..
No need to guess, 150 divided by 15 equals 10mpg, and 175 divided by 15 equals 11.6mpg.. which is more like what this truck should do.

Originally Posted by roblalani
the speedo is off for sure cause of my tires. not exactly sure by how many miles per hour tho I'm running 265/16's. i'm hoping that changing the gear ratio will give me around 200 miles on a tank.
OK... so get me the axle code off your door pillar, the original tires size on the same sticker, and the full tire size for what's installed now.. should be 265/75-16 or something like that. I'm guessing the truck doesn't have a tachometer and you were just guessing at the rpms too? If so no big deal.
 
Reply
Old Feb 14, 2010 | 10:02 AM
  #5  
roblalani's Avatar
roblalani
Thread Starter
|
Freshman User
Joined: Jan 2010
Posts: 43
Likes: 0
The original tire size should be 235/85/16 and axel 35 . Yes your right they are 265/75 16 sorry I should have made that clear. There is not much of a size difference between the two tires but enough to throw it off a little.
The truck does have a tack. I'm always watching it.
 
Reply
Old Feb 14, 2010 | 10:17 AM
  #6  
andyman7931's Avatar
andyman7931
Senior User
Joined: Nov 2008
Posts: 113
Likes: 0
From: Western NC
the tire sizes you have listed are very close in diameter, they won't make much difference at all. The axle code you listed is for a 4.10 ratio, but something isn't right here. Your revs are way too high for a 4.10 axle with an overdrive transmission. I'd jack up the back end and spin the wheel 1 rev and see how many revs the driveshaft does. Is it possible someone swapped gears in the past?
 
Reply
Old Feb 14, 2010 | 10:23 AM
  #7  
roblalani's Avatar
roblalani
Thread Starter
|
Freshman User
Joined: Jan 2010
Posts: 43
Likes: 0
Originally Posted by andyman7931
the tire sizes you have listed are very close in diameter, they won't make much difference at all. The axle code you listed is for a 4.10 ratio, but something isn't right here. Your revs are way too high for a 4.10 axle with an overdrive transmission. I'd jack up the back end and spin the wheel 1 rev and see how many revs the driveshaft does. Is it possible someone swapped gears in the past?
yeah it could be possible that someone messed with it before I got it.. I'll have to try that. I've never herd of doing something like that but i'll jack it up now and let you know.
I'm just wondering if there is anything I can do to lower the rpm's cause the motor has 251k on it and I want it to last a little while longer. I baby my truck and maybe over do it but its my bread and butter.
 
Reply
Old Feb 14, 2010 | 10:27 AM
  #8  
Conanski's Avatar
Conanski
FTE Legend
15 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Jun 2006
Posts: 31,930
Likes: 1,499
From: Ottawa, Ontario
Axle code 35 is 4.10 gears. Ford Axle Code Chart .: Articles

According to this calculator Tire Size Calculator - tire & wheel plus sizing there is almost no difference in diameter between those tires at 31.6-31-7", so the speedo should be accurate. It wouldn't be a bad idea to clock it against a GPS just to see if it is though.

And according to this calculator Potential Engine Speed (RPM) Calculator your engine speed should be roughly 2150rpm with the ZF's 0.76 overdrive ratio.

If your tach really is indicating 3500rpm then it's faulty and needs to be replaced. Is the gauge cluster original to the truck? The tach in my truck was indicating high when I first got it so I swapped in another tach section from a junkyard cluster and that fixed the problem. The tach section will unplug from the cluster body after the cover is removed so it's pretty easy to change.

And to get back to your original question, a gear change to 3.55 would drop engine speed down to 1858rpm which will make a considerable difference in fuel milage.. probably bring it up into the 13-14mpg range. You could go even higher(numerically lower) with the gearing but it will begin to impact how well the truck hauls, so keep this in consideraton.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Feb 14, 2010 | 10:32 AM
  #9  
roblalani's Avatar
roblalani
Thread Starter
|
Freshman User
Joined: Jan 2010
Posts: 43
Likes: 0
Originally Posted by Conanski
Axle code 35 is 4.10 gears. Ford Axle Code Chart .: Articles

According to this calculatorTire Size Calculator - tire & wheel plus sizing there is almost no difference in diameter between those tires at 31.6-31-7".

And according to this calculatorPotential Engine Speed (RPM) Calculator your engine speed should be roughly 2150rpm with the ZF's 0.76 overdrive ratio. If your tach really is indicating 3500rpm then it's faulty and needs to be replaced. Is the gauge cluster original to the truck? The tach in my truck was indicating high when I first got it so I swapped in another tach section from a junkyard cluster and that fixed the problem. The tach section will unplug from the cluster body after the cover is removed so it's pretty easy to change.
I'm about to go and try rotating the tire and check the revs between the tire and the drive shaft. If that is not the problem then I will defo go and get an other one from the scrap yard and swap them out.
Thanks guys for your help and i'll post the results as soon as i'm done. Lucky for us the scrap yard is open on sunday here so one way or the other i'll figure something out...
 
Reply
Old Feb 14, 2010 | 10:39 AM
  #10  
Conanski's Avatar
Conanski
FTE Legend
15 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Jun 2006
Posts: 31,930
Likes: 1,499
From: Ottawa, Ontario
Make sure the whole rear axle is off the ground and the trans is in neutral when you do this test.
 
Reply
Old Feb 14, 2010 | 10:52 AM
  #11  
skyfox10's Avatar
skyfox10
Posting Guru
Joined: Jun 2003
Posts: 2,314
Likes: 0
From: southwest michigan
even if he wan't using overdrive, those numbers would be off. that would be maybe right if he had a 4.88 rear end without overdrive.
 
Reply




All times are GMT -5. The time now is 01:27 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE