Notices

Bad Batch

Thread Tools
 
Search this Thread
 
Old Feb 10, 2010 | 04:15 PM
  #1  
Tom D's Avatar
Tom D
Thread Starter
|
Elder User
Joined: Jul 2006
Posts: 621
Likes: 1
From: Near the ocean
Bad Batch

I guess it happens from time to time. I think it was several things that caused it.
1. I failed to maintain 140 deg while mixing (it was exceptionally cold out)
2. I reused some recovered methanol and think I used too much of a ratio to new methanol. (5 gal recovered/ 21/2 gal new).

The bio looked like brown mud what should have been black glycerin.
I plan to mix it again. Should I use the same amount of methanol and KOH or should I use a reduced amount because I did it once already?
I am mixing 40 gallons.
Thanks
Tom D
 
Reply
Old Feb 12, 2010 | 10:33 AM
  #2  
TurnerBioDiesel's Avatar
TurnerBioDiesel
Junior User
Joined: Dec 2009
Posts: 93
Likes: 0
From: Chippewa Falls
The reaction will still happen at liwer temps. It will just need longer mixing time. I have processed Fuel at 120 F. How long did you mix for. With recoved methanol you should use 30% versus 20% or 22% like some people. When you recoverd the methanol did you keep the temp under 212 F to reduce water. If you still have the same oil in a container take another titration of it just to make sure you did it right. I made Glop before that I could not fix. We just burnt it in our furnace. You may want to put it in a Barrel and let it settle for a wile.
 
Reply
Old Feb 13, 2010 | 03:35 PM
  #3  
Tom D's Avatar
Tom D
Thread Starter
|
Elder User
Joined: Jul 2006
Posts: 621
Likes: 1
From: Near the ocean
Originally Posted by TurnerBioDiesel
The reaction will still happen at liwer temps. It will just need longer mixing time. I have processed Fuel at 120 F. How long did you mix for. With recoved methanol you should use 30% versus 20% or 22% like some people. When you recoverd the methanol did you keep the temp under 212 F to reduce water. If you still have the same oil in a container take another titration of it just to make sure you did it right. I made Glop before that I could not fix. We just burnt it in our furnace. You may want to put it in a Barrel and let it settle for a wile.
I mixed for a little over 1 hour. I think the problem was I used too much recovered methanol (5 gal recovered/ 21/2 gal new) Yes I recovered methanol at 190 deg.
I will titrate what I have and see what I get. My question is, after I titrate and determine how much KOH I need, do I still have to use the same amount of methanol? (7 1/2 gal) There should be SOME methanol in the mix right now even though some of it is not virgin. I don't know what will happen if I use too much methanol.
Thanks Tom
 
Reply
Old Feb 13, 2010 | 04:44 PM
  #4  
TurnerBioDiesel's Avatar
TurnerBioDiesel
Junior User
Joined: Dec 2009
Posts: 93
Likes: 0
From: Chippewa Falls
Try using 1 gallon.
 
Reply
Old Feb 14, 2010 | 01:48 PM
  #5  
Rushmore X's Avatar
Rushmore X
Logistics Pro
Joined: Mar 2006
Posts: 3,678
Likes: 2
From: Rapid City SD
Club FTE Silver Member

Curious as to what happens, keep us inform.
 
Reply
Old Feb 14, 2010 | 03:14 PM
  #6  
TurnerBioDiesel's Avatar
TurnerBioDiesel
Junior User
Joined: Dec 2009
Posts: 93
Likes: 0
From: Chippewa Falls
Here is a more acurate way. From what ive been reading is You need 1.4 grams koh to 35 ml methanol per litre of un washed fuel. Or 1.4 grams of koh to 50 ml of methanol to washed and dryed fuel. Heat the unreacted fuel up to 130f and add methoxide. Mix again for 1-2 hours. That should be it. Let us know
 
Reply
Old Feb 15, 2010 | 07:23 PM
  #7  
Tom D's Avatar
Tom D
Thread Starter
|
Elder User
Joined: Jul 2006
Posts: 621
Likes: 1
From: Near the ocean
Thanks to all for your input. I re-ran the mix today. I used 1 gal of new methanol and 1/2 lb of KOH mixed at 140 deg F for one hour and it came out fine. These instructions were given to me by Fabman after I called him. I was lucky enough to have a "open mixer" so I could watch the mix and add more KOH if need be.
According to Fabman, the recovered methanol I used had water in it and caused the batch an incomplete transesterfication. "After recovering methanol from glycerin, it is always best to heat the methanol to approx 195F and run through a condenser to burn off the water."
Tom
 
Reply
Old Feb 15, 2010 | 07:55 PM
  #8  
fabmandelux's Avatar
fabmandelux
Post Fiend
Joined: Jan 2005
Posts: 26,337
Likes: 12
From: Paradise Found!
Originally Posted by Tom D
Thanks to all for your input. I re-ran the mix today. I used 1 gal of new methanol and 1/2 lb of KOH mixed at 140 deg F for one hour and it came out fine. These instructions were given to me by Fabman after I called him. I was lucky enough to have a "open mixer" so I could watch the mix and add more KOH if need be.
According to Fabman, the recovered methanol I used had water in it and caused the batch an incomplete transesterfication.


"After recovering methanol from glycerin, it is always best to heat the methanol to approx 195F and run through a condenser to burn off the water."

Not what I said Tom........
"After recovering Methanol from Glycerol, it is always best to heat the Methanol to 150-160 F and rerun through your condenser to Purify the Methanol.............




Tom
Glad it worked out Tom. I figured after our conversation yesterday that you would be able to save the batch. Way to go!
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Feb 16, 2010 | 07:13 PM
  #9  
Tom D's Avatar
Tom D
Thread Starter
|
Elder User
Joined: Jul 2006
Posts: 621
Likes: 1
From: Near the ocean
Originally Posted by fabmandelux
Glad it worked out Tom. I figured after our conversation yesterday that you would be able to save the batch. Way to go!
Sorry about the misquote Don. You know how it is with us old farts. We retain half of what we hear. Glad you cleared that up. Thanks for getting me through the mishap
Regards Tom
 
Reply
Old Feb 22, 2010 | 04:37 PM
  #10  
Tom D's Avatar
Tom D
Thread Starter
|
Elder User
Joined: Jul 2006
Posts: 621
Likes: 1
From: Near the ocean
Originally Posted by Tom D
Sorry about the misquote Don. You know how it is with us old farts. We retain half of what we hear. Glad you cleared that up. Thanks for getting me through the mishap
Regards Tom
OK Don. I spoke too soon. When I added the 1/2 lb of KOH, I saw the mix turn black so I mixed for 1 hour at 140F and pumped to separater tank. Today I went down to drain off the glycerin and it was not black. I took some of the mix and titrated it. I came out with 1/2 ml of titrating fluid. I added that number to 7.8 (KOH) and ended up with 8.3 gr per liter. So for 40 gal (151.4 liters) that comes out to 1256.7 gr which is 2.763 pounds of KOH. Hell..That's almost the same amount I use with a 1st time batch. What gives? Sounds like I need to start over with this batch. Since I am using so much KOH, I should use at least 5 gal of NEW methanol, don't you think? Sure hope I can save this. It's harder to get rid of this than to salvage it.
Tom
 
Reply
Old Feb 22, 2010 | 04:46 PM
  #11  
TurnerBioDiesel's Avatar
TurnerBioDiesel
Junior User
Joined: Dec 2009
Posts: 93
Likes: 0
From: Chippewa Falls
Originally Posted by TurnerBioDiesel
Here is a more acurate way. From what ive been reading is You need 1.4 grams koh to 35 ml methanol per litre of un washed fuel. Or 1.4 grams of koh to 50 ml of methanol to washed and dryed fuel. Heat the unreacted fuel up to 130f and add methoxide. Mix again for 1-2 hours. That should be it. Let us know

This is what I was Told. Now that you tried to fix it already I dont know.
 
Reply




All times are GMT -5. The time now is 09:29 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE