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Need Air Suspension help

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Old Feb 6, 2010 | 03:11 PM
  #1  
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Need Air Suspension help

Hello, I have an 03 Navigator 4 wheel. I noticed the driver front tire would inflate all the way up, but only after driving for a little bit, and it would eventually reset itelf. After a couple of days, the navigator just dropped all the way down. Now the compressor doesn't even come on. I bypassed relay and got the compressor to kick over, so I figured it was relay. Replaced with new one, and it did nothing. I was told that the bad height sensor may be keeping the compressor from coming on, so I replaced that, and still no difference. The compressor won't come on regular, but I can still stick the bypass wire and have it kick over. What else could it be keeping the compressor from coming on like it should. Oh also the check suspension light is on.
 
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Old Feb 7, 2010 | 04:31 PM
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Icefan71
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I had a similar problem and I also jumped the relay to make the compressor work. After replacing the rear sensor, then the relay, then the compressor still didn't work. I gave up and took it to to 2 different shops, but they couldn't read the codes. Finally I went to a Ford dealer. After about an hour they found a bad wiring harness connector. They replaced it and it worked fine. I think I spent about $200 there. I spent about $800 on all the other stuff that was not necessary.
 
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Old Feb 7, 2010 | 05:49 PM
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Did the dealership pull any codes? How did they find the bad harness?
 
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Old Feb 8, 2010 | 09:46 PM
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If I replace the height level sensor, does the Vehicle Dynamic Module (VDM) needs to be reprogrammed and the Air Suspension Module (ASM) will need a Ride Height Calibration?

Also is it possible that my compressor is bad and I can still power up the compressor by doing the jumper wire. But the compressor is drawing to much power so control unit might not engage it when the relay is in?
 
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Old Feb 8, 2010 | 11:28 PM
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On my 05 Limited with air ride, I had the left front go flat. I limped it home and started to troubleshoot. I found the ride height sensor is your basic 3 wire sensor. 5 volt input, ground and signal return. In my case the height sensor was bad and would not go over 2 volts on the signal wire. If you use a DVOM you can test the sensor. Just be careful on where you tap into the wire as you don't want to have a spot for water to start corroding the wires.
Also it seemed the computer shuts off the compressor if their is a fault. I was able to air the system up by jumping the relay for the compressor and then applying current to open the air valve on the shock. It will seem the compressor or relay is bad, but it's just not getting a run signal. Good luck, and these air ride parts are high $ so work with your parts guy.
 
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Old Feb 8, 2010 | 11:46 PM
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Originally Posted by Privateer
Just be careful on where you tap into the wire as you don't want to have a spot for water to start corroding the wires.
.
just wanted to add instead of tapping into the wire use a paperclip and back prob the connector ( just slide it down the wire into the back side of the connector)
 
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Old Feb 8, 2010 | 11:50 PM
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From: Salt Lake City
Originally Posted by fordtech08
just wanted to add instead of tapping into the wire use a paperclip and back prob the connector ( just slide it down the wire into the back side of the connector)
+1 to this. I should have been more clear as in don't pierce the wire
 
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Old Feb 9, 2010 | 12:47 AM
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Well I have already replaced the front driver height sensor, because that wheel wouldn't come down with the other ones, it was always way up in there air. My issue now is that all my airbags are flat. I was able to jump the compressor with a wire, but it won't air up my bags at all. How long does it take from jumping it before your bags fill? I have replaced the 1 ride sensor, and the relay, but with the nw relay in there, the compressor won't come on. I had someone tell me that if I had replaced any sensor then I would need to get it recalibrated, is this true?
 
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Old Feb 9, 2010 | 07:33 AM
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yes but the sensor doesn't keep the pump off just makes it go to a different height ( i think when I get a chance I'll check the manual), have you checked the switch?

When the air suspension service switch is in the OFF position and the ignition switch is in the RUN position, a "CHECK SUSP" will appear in the RH corner of the instrument cluster.
 
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Old Feb 9, 2010 | 08:42 AM
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here is some other stuff for you to look at

Central junction box (CJB) fuses 11 (10) (later built vehicles), 20 (30A), fuse 27 (5A), and fuse 111 (50A)
Loose, corroded, or disconnected connectors
Air suspension service switch is in the OFF position
Damaged solenoid valve(s)/height sensor(s)
 
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Old Feb 9, 2010 | 09:08 AM
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Well, I have something telling the system not to work. I am not for sure on what it could be. My wife said the compressor was making a loud weird noise on the way home one night. but the suspension was up when she parked it. Then the next morning when she came out it was all the way down and the compressor never kicked on. I have checked all of the fuses, and they are all good. The switch is on, because it tells me that the switch is off if I switch it off. But my thought was that maybe the sensor went bad, therefore throwing the ck suspension light and shutting the compressor off, and once I replaced sensor I haven't had the dealership recalibrate it to turn off the light. Can that be true? Or could it be that the compressor is bad and not letting the system air up,therefore throwing the light?
 
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Old Feb 9, 2010 | 10:30 AM
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Originally Posted by jojo2003
Well, I have something telling the system not to work. I am not for sure on what it could be. My wife said the compressor was making a loud weird noise on the way home one night. but the suspension was up when she parked it. Then the next morning when she came out it was all the way down and the compressor never kicked on. I have checked all of the fuses, and they are all good. The switch is on, because it tells me that the switch is off if I switch it off. But my thought was that maybe the sensor went bad, therefore throwing the ck suspension light and shutting the compressor off, and once I replaced sensor I haven't had the dealership recalibrate it to turn off the light. Can that be true? Or could it be that the compressor is bad and not letting the system air up,therefore throwing the light?
The compresor on my Mark VIII did the same thing, a loud weird kind of screeching noise and then a muffled thud. I bought a reman compressor from Eddie Spinks of American Air Suspension and replaced the old one. When I took it apart I found the con rod was broken and there was evidence of the rod seizing onto the crank. It happened with no warning.
 
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Old Feb 9, 2010 | 10:36 AM
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Well if the compressor went bad, would I still be able to kick it over with the jumper wire?
 
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Old Feb 9, 2010 | 10:41 AM
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what are you jumping? from where to where? also when you have it jumped does it sound like crap and leave it hooked up for 2 minutes and see if the bags start to move
 
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Old Feb 9, 2010 | 10:45 AM
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Well I was testing to see if the relay was bad. My relay has 4 tabs, and I was jumping from the 2 small tabs, if I remember correctly. It doesn't sound the best, I thought I was only suppose to leave it there for like 30 secs. I am pretty sure that if I leave it there longer it will blow a fuse. But I guess I can try.
 
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