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Firewall flex w/ brakes

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Old Dec 29, 2009 | 09:06 AM
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mechelement
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Firewall flex w/ brakes

I bled the brakes yesterday and had my wife doing the pump it, hold it down method. I noticed after filling up the master cylinder w/ brake fluid and had my wife pump the brakes to build up pressure, that the firewall flexes pretty good. My firewall appears to have a rubber covering across the entire thing. I couldn't tell if it was moving when she pushed in the clutch.

What's with the rubber covering? Does my firewall need the reinforcement kit from Ford?
 
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Old Dec 29, 2009 | 10:15 AM
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Rubber covering is over insulation, you'll want that to block some of the noise from the engine.

From what I understand, the firewall flex kit was for the clutch, not the brakes...
 
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Old Dec 29, 2009 | 10:23 AM
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I think nearly all rigs flex a little with the brakes.
 
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Old Dec 29, 2009 | 03:39 PM
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mechelement
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Ok. Should I be looking towards the bottom of the firewall when someone's pushing in on the clutch?
 
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Old Dec 29, 2009 | 07:16 PM
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The repair plates went on the inside, and were more for the clutch cylinder than the brake cylinder.

Just a metal stiffner you bolted to the firewall after unhooking the linkage and removing the mounting bolts.
After the linkage was remove, mounting bolts removed, slide plate in and replace everthing you took off.

Just spread the pressure over a larger area.

With a piece of 3/16" flat stock, making one is a matter of cutting it to what ever size you want and drilling the holes for linkages and mounting bolts.
Also a lot cheaper that the Ford version.

Nope, watch the clutch master cylinder.
If it move much at all, the firewall is probably cracked.

Symptoms of a cracked firewall are hard to get into gear with the engine running or clutch disengages/engages very close to the floor and it getting worse fast.
 
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Old Dec 30, 2009 | 07:37 AM
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also, the ford firewall repair kit has been obsolete and not available for around 12 years now.
 
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Old Dec 30, 2009 | 09:15 PM
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I'll have to have another look. It is engaging and disengaging low and it has a brand new clutch. If it's broken, I'll get some plate.
 
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