Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

Left front brake clunking?

Thread Tools
 
Search this Thread
 
Old Dec 18, 2009 | 07:07 PM
  #1  
mechelement's Avatar
mechelement
Thread Starter
|
Cargo Master
15 Year Member
Liked
Joined: Oct 2008
Posts: 3,330
Likes: 13
From: Eaton, CO
Left front brake clunking?

Something in the left brake assembly is clunking. It clunks loudly until I hit the brakes. Tomorrow morning I'm heading out to my folk's place in the truck and I'm installing new shocks all around. I figure I should look into the front brakes to see what's going on. Any ideas?
 
Reply
Old Dec 18, 2009 | 07:11 PM
  #2  
johnboggs21's Avatar
johnboggs21
Postmaster
Joined: Jun 2008
Posts: 2,500
Likes: 2
From: Michigan
i cant think of anything brake related that would make a clunk..........maybe its somethin with the 4x4?
 
Reply
Old Dec 18, 2009 | 07:11 PM
  #3  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
You sure it's in the brakes and not the radius control arm bushing. If you apply the brake it makes the radius arm go up and will feel like it's hitting the floor boards. Driving normal over bumps it will feel and sound like a clunking sound. Very common on these trucks. The last set I did on my truck from Napa aren't even rubber any more, they're now a hard plastic/nylon.
 
Reply
Old Dec 18, 2009 | 07:17 PM
  #4  
mechelement's Avatar
mechelement
Thread Starter
|
Cargo Master
15 Year Member
Liked
Joined: Oct 2008
Posts: 3,330
Likes: 13
From: Eaton, CO
I can kick the driver's side tire and it will make a clunking noise. Not so on the passenger side. It sounds like it's coming from the caliper area. Where's the radius control arm bushing? Nothing feels like it's hitting the floor boards.
 
Reply
Old Dec 18, 2009 | 07:20 PM
  #5  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
Originally Posted by mechelement
I can kick the driver's side tire and it will make a clunking noise. Not so on the passenger side. It sounds like it's coming from the caliper area. Where's the radius control arm bushing? Nothing feels like it's hitting the floor boards.
Just noticed you have a 4x4. You have front leaf springs?
 
Reply
Old Dec 18, 2009 | 07:22 PM
  #6  
PLC7.3's Avatar
PLC7.3
Post Fiend
Joined: Nov 2004
Posts: 5,638
Likes: 1
From: Manitoba
If you have caliper brakes the caliper pins wear out and the caliper can lift and drop as you drive when it rubs on the disc. A new set (both sides) of caliper pins is about $25.
 
Reply
Old Dec 18, 2009 | 07:23 PM
  #7  
starmilt's Avatar
starmilt
Post Fiend
Joined: Oct 2007
Posts: 10,501
Likes: 5
From: Faibanks Ak.
It is the wedge that holds your caliper tight. You need to tend to it pretty quick or it will wear on the caliper and the spider causing you to have to weld it up and grind it down to fit tight again. If it is the radius arm bushings you will notice really bad when you start off in reverse. I quit buying the rubber ones over 20 years ago oil and tranny fluid was murder on them, the polyurathane bushings are the only way to go, but your 4x doesn't have them 2x or halfton 2x or 4x only.
 
Reply
Old Dec 18, 2009 | 07:31 PM
  #8  
rupejosh's Avatar
rupejosh
Cargo Master
Joined: Feb 2008
Posts: 3,409
Likes: 1
From: back in SE Iowa
mine did the same thing it was the caliper slide pins
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Dec 18, 2009 | 07:36 PM
  #9  
mechelement's Avatar
mechelement
Thread Starter
|
Cargo Master
15 Year Member
Liked
Joined: Oct 2008
Posts: 3,330
Likes: 13
From: Eaton, CO
Yes, I have 4WD and leaf springs up front. I'll get new wedges or pins or both if need be tomorrow. Does the '86 have slide pins or those wedges?

I looked at my calipers and they look low, like they're spun down towards the ground more than I'm used to seeing. It almost seemed like it was hitting the wheel!

Originally Posted by starmilt
It is the wedge that holds your caliper tight. You need to tend to it pretty quick or it will wear on the caliper and the spider causing you to have to weld it up and grind it down to fit tight again. If it is the radius arm bushings you will notice really bad when you start off in reverse. I quit buying the rubber ones over 20 years ago oil and tranny fluid was murder on them, the polyurathane bushings are the only way to go, but your 4x doesn't have them 2x or halfton 2x or 4x only.
Please elaborate. I notice in 1st gear and Reverse, it seems like the rear end or underneath is hopping around/shuddering.

What's the spider you're talking about? I've heard this clunking since I bought it. I thought it was blown shocks though.
 
Reply
Old Dec 18, 2009 | 07:51 PM
  #10  
rupejosh's Avatar
rupejosh
Cargo Master
Joined: Feb 2008
Posts: 3,409
Likes: 1
From: back in SE Iowa
the wdges are what you need i just call them slide pins.and the caliper does sit really close to the wheel i noticed.seems to be a really tight tolerance there.but putting those slides in should make your noise go away.also when you hit bumps is it a really loud clunck?you might check your u-joints if its hopping around.
 
Reply
Old Dec 18, 2009 | 07:52 PM
  #11  
starmilt's Avatar
starmilt
Post Fiend
Joined: Oct 2007
Posts: 10,501
Likes: 5
From: Faibanks Ak.
By spider I talking about the piece of metal your caliper rides on. If run to long with metal beating on metal it wears it and the caliper. And that changes a cheap fix to a different can of worms.
The clunking I was talking about from forward to reverse is the radius bushings doesn't pertain to your truck. The shuddering your talking about is likely a tranny mount, a warped pressure plate or uneven flywheel can cause it too though.
 
Reply
Old Dec 18, 2009 | 07:54 PM
  #12  
PLC7.3's Avatar
PLC7.3
Post Fiend
Joined: Nov 2004
Posts: 5,638
Likes: 1
From: Manitoba
Other than the universals, bearings etc that need to be checked for damage.. Remove the wheel(s) and see if the calipers can go up and down.... fix that first. I will email you.
 
Reply
Old Dec 18, 2009 | 08:35 PM
  #13  
starmilt's Avatar
starmilt
Post Fiend
Joined: Oct 2007
Posts: 10,501
Likes: 5
From: Faibanks Ak.
For your shudder taking off oil or grease on the clutch disc can also make it shudder sometimes.
 
Reply
Old Dec 18, 2009 | 08:39 PM
  #14  
dyoungen's Avatar
dyoungen
Posting Guru
Joined: Aug 2006
Posts: 1,049
Likes: 0
From: Perry Georgia
I agree with PLC7.3 and the caliper pins. I also had that problem when I first got the truck. Easy fix.
 
Reply
Old Dec 18, 2009 | 08:58 PM
  #15  
Freightrain's Avatar
Freightrain
Lead Driver
Joined: Jan 2003
Posts: 9,893
Likes: 12
From: Ohio
Club FTE Silver Member

Ok, perfect................

My '89 F150 2wd has a clanking front left brake. Just til you touch the brakes. I pulled the wheel today to inspect and found something interesting. Everything is in perfect shape.......BUT........seems the pads are VERY loose in the caliper and the bracket(back side pad). You can rattle the pads bad!!! Every truck/car I've ever seen has brackets on the pads to hold them securely to the caliper and piston. These totally float with not one thing to hold them. It rattles bad just after brake application then a few moments later it seems to fade away and be quiet. Very annoying.
 
Reply



All times are GMT -5. The time now is 12:15 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE