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1997 - 2006 Expedition & Navigator 1997 - 2002 and 2003 - 2006 Ford Expedition and Lincoln Navigator Discussion

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Old Dec 5, 2009 | 11:26 AM
  #1  
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johnkirk
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Help needed

I have a 2003 Lincoln Navigator with air suspension. Last week the rear end pumped itself all the way up. While crawling around under the rear end looking for the sensor, I noticed a mechanical lever type of device near the rear right wheel that had come disconnected from another piece of metal, & the lever was in the far up position. It's hard to explain but these 2 pieces connect with what seems to be some type of ball & socket snap together connection. I moved the lever part back to its normal more downward position & snapped the other piece back on it. The rear end returned to its normal position.
A few days later, while driving, the rear end dropped all the way. Once again I got under the vehicle only to find that the lever had once again become disconnected, this time it was in the far down position. I reconnected it again & let the system pump up the vehicle to its normal position & turned off the air suspension system & it is held air ever since.

Can someone help me identify what this lever & ball socked type of device is & what it is called? I think the connector piece of it needs to be replaced.

Thanks!

John
 
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Old Dec 5, 2009 | 11:57 AM
  #2  
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I don't have a Nav but in my 2003 repair manual it looks like you're describing the ride height sensor. I'll try to post some pictures.
 
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Old Dec 5, 2009 | 12:03 PM
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[IMG]file:///C:/Users/Mike%20Parker/AppData/Local/Microsoft/Windows/Temporary%20Internet%20Files/OLK1B6F/s3j~us~en~filea0052318%20gif~gen~ref.jpg[/IMG]

Does it look like this, if so it is the ride height sensor.
 
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Old Dec 5, 2009 | 01:00 PM
  #4  
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johnkirk
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Help Needed

I would take some pictures of this part but the vehicle isn't home.
Thanks for the help.
 
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Old Dec 5, 2009 | 01:10 PM
  #5  
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johnkirk
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I can not open the picture. Please re-post. The linkage to the sensor is what I think I am having problems with. Is there a replacement part for the linkage?
Thanks!
 
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Old Dec 5, 2009 | 01:10 PM
  #6  
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Oldtrucknut7077
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From: PA
Check with American Air Suspension, he may have what you need.

Purchase Air Suspension Parts and Conversion Kits from THE Experts at American Air Suspension Online Store

This is where I got some parts for my Expy.
 
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Old Dec 5, 2009 | 01:16 PM
  #7  
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johnkirk
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Ok. Apparently there is a TSB for this exact problem. Ford will replace the linkage with a new redesigned linkage part that will stay connected.
 
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Old Dec 8, 2009 | 01:24 PM
  #8  
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Sorry I couldn't get that picture to post but it sounds like you got it figured out.
 
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